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using the old dephaser oil cap will allow you to use a tool/spanner on the dephaser pulley WITHOUT actually tightening the pulley i.e. so it remains free from the cam-shaft ... it's a neat idea .... but you should NOT need to do this ... the thee pulleys should be free to move and thus the cam-belt
Hello,
I have just finished a full head recon on mine ..... so had to mess with torquing the two camshaft pulleys and the crankshaft pulley along with the belt tensioning and cam alignment.
1. set all the alignment tools & TDC pin .... set the tensioner .... Do NOT tighten the pulleys
2. turn...
top tip 4 : use feeler gauges in the cam alignment tool if you just can quite get it set right
top tip 5 : put the lower plastic cam belt cover on after changing the lower pulley but BEFORE putting on the cam belt and crankshaft pulley .. you can thread the cam belt through the cover when in...
If anyone has the same question I found out where these come from …… they are part of the aux belt tensioner ….. new one comes with them so these can be retired :o)
Well … would you believe it …… it started first turn of the key …. wheels on and ready to go to the car wash :smile:
hmmmm as usual a few spares last over ???? rather curious … wonder what is going to fall off first ???
top tips ……
1. put the water pump pulley on BEFORE the crank pulley ...
OK peeps … thanks for all the tips … not!
if you have the same problem getting that last little bit of adjustment in the cams so that the alignment tool can genuinely slip in/out in the final alignment check ….. i.e. after everything is bolted up and tools removed …. then trying inserting feeler...
Cambelt setting update ….. so I've jumped through the hoops for a third time ….. don't even need to look at the manual now!
it's all so damed close to being perfect …. the final check of slotting the camshaft alignment tool back in place …. well I can get it in with a minimal amount of force …...
seems there is some play in both the old and new VVT inlet camshaft pulley …. which makes sense if it is meant to be variable ….. if so, then …. how to set it (cam belt timing) up correctly when there is no oil pressure ???
all comments welcome ???
update on cambelt setting ....
So I've jumped through the hoops - tension cambelt -> torque up crank shaft pulley -> torque up inlet camshaft pulley -> torque up exhaust camshaft pulley -> remove camshaft locking & aligment tools and pop!!
When I pull out the aligment tool (it was kind of stuck...
OK lads… here's how to put on the lower cambelt cover according to Wayne …..
1. Remove cambelt, crankshaft pulley and front idler pulley !
2. fit only lower idler pulley and tensioner pulley …. camshaft pulleys are nice to have ;)
3. jack engine up about 5cm clear of chassis … so crankshaft is...
got that … I've not fitted the aux pulley yet …. only the crankshaft pulley required for the actual cam belt …. still seems to be impossible to get the lower cover on
got that … I've not fitted the aux pulley yet …. only the crankshaft pulley required for the actual cam belt …. still seems to be impossible to get the lower cover on
I tried the engine mount on the gearbox side ….. no room to jack it up and off the rubber mount ….. there seems to be only about 1cm of free space on that side as well!!
Well Davvy ... I recon I am doing this BECAUSE I PAID a pro to change the belts in sept 2015 and then poooof ..... of corse he did nothing wrong and wants to charge over 2500 to put it right ... frankly I'd rather screw it up myself ... plus ... it's a sort of twisted FUN!!! ;)
I read a posting...
Cambelt installed … well almost ….
in place with more of a fight than I expected ….. adjusted tension 4 times before … moving onto the lower cambelt cover
….. HOW DOES THIS go in ….. I've tried bottom & bottom back door entry … but there is no room to slide it past the cambelt and or crank...
pulleys on ....
why do they spec torque settings for the idlers ..... impossible to get a torque wrench in there
ready for the belt and tention-ing games ........