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Have come up with a solution, it looks like one of the pulleys is't standard as i suspected, as just got a longer belt and it all fits correctly now. Very weird, but is all working fine now.

Been having a absolute nightmare with changing the Auxiliary kit belt on a 182 with aircon, having just changed the cam belt too. It appears the tensioner spring interferes with the belt where it comes off the power steering pulley, which very few others seem to have had an issue with, none of...