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1) How are they attached now? Might have been worth asking the tester what you need to change, Probably just stronger bolts/nuts and washers.
2) Just stick a screwdriver through the eye and turn?
3) Theres manual adjustment on the back of the lights iirc,
Why sure? You might have a coolant leak, which may have caused the loss of coolant which then caused the overheating! Get it to a garage and get it checked out.
The allen key type bolts are just the sliders, Theres just two bolts on the caliper which need undo-ing, think when I did it I undid the two 18mm caliper to hub bolts