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Hi, was having major start problems, changed glow plugs, for a few days it was fine, and now it takes 2 of 3 turns to actually start, and is then lumpy until warm. Any ideas?
if the egr is to help with cold starts i have removed mine but it fires up first click everytime .
egr valves are common on the dci's for sticking . you can take the engine cover of and get to it very easily . you can remove the valve itself from the casing without having to dismantle the hardpipes etc . then clean it in carb cleaner or any degreasant . give it a good scrub and pop it back in . hopefully this will solve your problem
Keep gently whacking it, it eventually comes out. Cleaning this didn't solve my problem btw (although it was so clogged), I had an air leak in the boost pipework. But that still hasn't fully fixed it, re-coding injectors is next.