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i think if theres positive pressure (ie your blower is on) inside the car the vents are forced open slightly and therefore dont rattle, however with the fan off there is no pressure differential and the flaps seem to be loosely moving around hitting the plastic, it does seem a bit odd as they...
Is the amp on?
If its getting power then maybe an Rca problem. Rca's carry the sound from the Hu to the amp. so check for breaks or them being pulled out.
:)
try a series (say 10) of hard stops from about 60mph to 5mph and then take a long drive to let them cool down and see if it clears it, at no point come to a complete stop with your foot on the pedal while they're still hot (if u need to stop completely, brake to about 5mph come off the pedal and...