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Yeah see what you mean.
Never had to do one when my brother had his 225.
Yeah thermoplastic boots for outer and rubber inner, like a few Ford ones i've done.
I usually use the Oetiker clamps like pic 1.
How much clearance do you need?
Can you clamp them down tight and then flatten the tab a bit more with a hammer, i've done that before.
Yeah same 8mm square.
The washer on the gearbox is a copper crush washer, can find them cheap in kits or individual on ebay.
Look for M16 copper crush washers.