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GDI rolling road results!



  GDI Demo 182, Rsi Spider


take in to accounts the following



transmission losses

two contact points on tires

external heat was 32 degrees in the rr room... (makes a huge difference)



we normally use 28% losses for a cool day and that is has been calculated with over 30 yrs experience in the trade from Chris who runs the RR... if you fancy a chat with him please give him a call...

they set their engines up in the engine dyno room, and get 100% accurate bhp figures... then put them into the cars and test on the RR and front drive cars always have about 28% losses overall...



it was a great day, and we really enjoyed meeting those that turned up...

Yozzers car is 150 bhp at wheels... it ran two power runs to be sure... its fast... you could hear the pickup was different to the other cups...



you do get strange power figures sometimes, my audi is supposed to have 150 bhp and its standard apart from zorst and panel filter and it runs about 170 bhp!!





end of the day everyone got a comparison and enjoyed it... and this tranny loss thing has been debated to bloody death!
 
  German Barge


Quote: Originally posted by Andy GDI on 01 August 2004


end of the day everyone got a comparison and enjoyed it...


Exactly - it was a wicked day, and the people, and organisation of it made it worth it.
 
  (ex-2.0 Hybrid)CorradoVR6


Not 100% sure but he has a supersprint single box race exhaust system, and a viper induction kit.
 


what bhp (din) can you expect in totall from a 182 with cams + head work ?? Lbft increase.. just guestimate using your experience.

thanxs
 
  2008 Golf GTI Edition 30


Yeah it was HippyChicks.
Not sure waht it got, I think it was slipping on the rollers, same as the 300zx.
 

Rich-D

ClioSport Club Member
  E90 LCI 330d


Quote: Originally posted by Andy GDI on 01 August 2004


we normally use 28% losses for a cool day and that is has been calculated with over 30 yrs experience in the trade from Chris who runs the RR... if you fancy a chat with him please give him a call...
Goes against everything else Ive seen/read/experienced then...

So if my CTR has a 28% transmission loss and I have 176bhp @ wheels, then that means Id have 244bhp @ fly, which is a staggering 47bhp increase from a cat-back exhaust and induction kit!

Im sorry, but that is blatently not the case!
 

Rich-D

ClioSport Club Member
  E90 LCI 330d


Quote: Originally posted by Iain C on 01 August 2004




wot has yozzer done to get 150 atw??!!
Cant be much... my Cup had 147bhp @ wheels with just a Viper at 5k miles, standard 172s make low/mid 140s @ wheels and my old 306 Rallye had 151bhp @ wheels with just a panel filter!
 
  BMW 320d Sport


Ive debated trans loss and rolling road figures more times than Id care to recall. My advice is - quarter mile it and then youll know how it compares. Rolling road figures vary from one set of rollers to another, from one day to another, from one apparently identical car to another. As an example mine made one run with a lot of wheelspin problems on the rollers yesterday, even with 4 people sitting on the bonnet to try and keep stop it spinning up. This resulted in a figure of roughly 150bhp at the wheels at 5500 rpm, about a thousand less than when I normally see peak power (above 5500 rpm it was wheelspinning). So you could add maybe 30bhp to that according to Andy, which sounds reasonable. So that would be 180bhp at the wheels. Now if you add 28% trans loss to that, it makes 230bhp which is roughly what I was expecting. On top of which, with Fred in the passenger seat we went for a cool down run on the open road and chased down an Escort Cossie fairly easily. We couldnt get past, and he couldnt get away, and there is not to my knowledge a Cossie on the roads that is running any less than standard power, most run a lot more. Now that capability on the road tells you more about the power my Clio is making that any rolling road result.

An interesting thing to note is this though: lets say that theoretically mine had made 180bhp at the wheels. Add 28% trans loss to that and you get 230bhp (180 x 1.28). However if you take the 230bhp flywheel figure as your baseline measurement, and subtract your 28% trans loss figure from it to arrive at your expected wheels figure (230 x 0.72), it comes to 166 bhp. Just working your calculations backwards rather than forwards you have lost 14bhp.

I have to say that 28% trans loss seems a huge amount for a front wheel drive car, but then thats less than Ive heard some rolling road operators claim was acceptable for fwd, e.g. 35-40% on occasions, which is clearly ridiculous. 10-15% does seem to be the rule of thumb trans loss that fwd cars should show, but then again I dont have a rolling road of my own to calibrate engine dyno results against chassis dyno results. If 28% works then all you can do is leave it at that, and as I started out saying, realise that rolling road results, wherever they are from, can only approximate the power your engine is making...its crazy to say one car is more powerful than another because of a discrepancy in flywheel figure of say 10bhp.

If you want to get down to the raw numbers, you want to disregard flywheel calculated figures entirely and just go by torque and power at the wheels. Or go quarter miling.


[Edited by Nick Read on 01 August 2004 at 5:42pm]
 
  172 mk2


An interesting thing to note is this though: lets say that theoretically mine had made 180bhp at the wheels. Add 28% trans loss to that and you get 230bhp (180 x 1.28). However if you take the 230bhp flywheel figure as your baseline measurement, and subtract your 28% trans loss figure from it to arrive at your expected wheels figure (230 x 0.72), it comes to 166 bhp. Just working your calculations backwards rather than forwards you have lost 14bhp.
 
  172 mk2


Quote: Originally posted by howie p on 01 August 2004


An interesting thing to note is this though: lets say that theoretically mine had made 180bhp at the wheels. Add 28% trans loss to that and you get 230bhp (180 x 1.28). However if you take the 230bhp flywheel figure as your baseline measurement, and subtract your 28% trans loss figure from it to arrive at your expected wheels figure (230 x 0.72), it comes to 166 bhp. Just working your calculations backwards rather than forwards you have lost 14bhp.






the 180bhp IS the 72%,

so devide by 72 (IE giving 1%) x100=250 bhp ATF..


[Edited by howie p on 01 August 2004 at 6:06pm]
 


Quote: Originally posted by tadpole on 31 July 2004


I got 102 atw - I was happy with that for a standard valver.

Top day today!:D
I ran my 1.8 RSi, which due to a laeaking gearbox wasnt taken anywhere near the limiter, wiht a cat back system and an IK, and that ran just under 110
 
  GDI Demo 182, Rsi Spider


rich... you can disagree all you like mate...

my audi has about 26.6% losses as measured at AMDs rolling road... they also have lots of experience... my car is front drive as well..



you cant really argue with and engine on the dyno measured directly at the flywheel and then fitting it to the car and running on the rollers and getting 28% losses...





...........



with over 30 yrs experience in the trade from Chris who runs the RR... if you fancy a chat with him please give him a call...



..............

as I say....
 
  GDI Demo 182, Rsi Spider


anyhow 176 bhp at wheels... add 28% is 225bhp!!!!!!



whats wrong with that... you might just have a really good engine
 

dk

  911 GTS Cab


Quote: Originally posted by chris172 on 01 August 2004

Has she had it Revod yet????
yes it was Hippy and yes she has had it revod and it was having problems with the heat yesterday and not enough cooling (see my pics in the media thread) and so only got a figure of 142 at the wheels, 2 above mine, but it was having major problems with the heat and traction. It should be putting out around 270 at the fly apparently, seriously quick car now.
 
  GDI Demo 182, Rsi Spider


yeah, with only cooling on the rad the i/c temp was too high... and the cars managment was backing the boost off to stop det...



it had HUGE torque at low rpm before the heat build up... those audi/vw turbo engines produce peak torque about 2500 rpm due to small turbo... awsome...

her car with the revo would be running about 1bar boost, std is about 7psi so thats double the boost....!! and its 225 bhp (factory figures) to start with...

we have seen an S3 with the 210 non vvt engine produce 245 bhp on a std engine.... (was a cold day though)!!!!



value for money the seat is really good... i want one!
 
  2008 Golf GTI Edition 30


Yeah, taht was one thing I was surprised at Andy...

the lack of fans, they only had that little yellow thing, previous RRs Ive been to had more airflow.
 
  ICE'dberg MK2 172


Really impressed with the Revo chip upgrade... shame nothing as good can be done for NA cars..... +50bhp and +100lb/ft....wow!!! a real extra kick!!

Andy...what can be expected from a cam upgrade?? I really cannot see many people going turbo due to the cost, unless BB & KT price it low....3K maybe?? and then more will go for it.
 
  172


Quote: Originally posted by Lunner on 01 August 2004


Quote: Originally posted by tadpole on 31 July 2004


I got 102 atw - I was happy with that for a standard valver.

Top day today!:D
I ran my 1.8 RSi, which due to a laeaking gearbox wasnt taken anywhere near the limiter, wiht a cat back system and an IK, and that ran just under 110



110 at the wheels? I was there for a good day out (which i certainly had), not to get figures to make cheap shots.....
 

dk

  911 GTS Cab


Quote: Originally posted by tadpole on 01 August 2004


Quote: Originally posted by Lunner on 01 August 2004


Quote: Originally posted by tadpole on 31 July 2004


I got 102 atw - I was happy with that for a standard valver.

Top day today!:D
I ran my 1.8 RSi, which due to a laeaking gearbox wasnt taken anywhere near the limiter, wiht a cat back system and an IK, and that ran just under 110




110 at the wheels? I was there for a good day out (which i certainly had), not to get figures to make cheap shots.....
yeah, i think you may be talking about different figures Tad, calm down mate.
 
  172


I did wonder. I dont normally rise, but that really grated me! Sorry for the slight rant guys.....

Top pics by the way Dave, comments made me chuckle!:D
 

dk

  911 GTS Cab


Quote: Originally posted by tadpole on 01 August 2004


I did wonder. I dont normally rise, but that really grated me! Sorry for the slight rant guys.....

Top pics by the way Dave, comments made me chuckle!:D
cheers, thought id try and make it a bit entertaining rather than just a bunch of pics, i even managed to not make a comment about jeremy clarkson making a guest appearance;)
 

Rich-D

ClioSport Club Member
  E90 LCI 330d


Quote: Originally posted by Andy GDI on 01 August 2004


anyhow 176 bhp at wheels... add 28% is 225bhp!!!!!!
Maths aint your strong point obviously...

You do NOT multiply by 1.28 as you are not working with a 100% value in this case. The 176bhp @ wheels is 72% (100% - 28%) of the @ fly figure, which is the 100% value.

Thus:

(176bhp / 72%) x 100% = 244bhp @ fly



Work back 244bhp, remove 28% and what do you get?! ;)
 

Rich-D

ClioSport Club Member
  E90 LCI 330d


Quote: Originally posted by Andy GDI on 01 August 2004


whats wrong with that... you might just have a really good engine
So all my engines were good?!

If I use your loss value...


306 Rallye: 151bhp @ wheels = 210bhp @ fly (with just a panel filter)
Clio Cup: 147bhp @ wheels = 204bhp @ fly (with just a Viper)
CTR: 176bhp @ wheels = 244bhp @ fly (with just zorst & filter)


However, I believe it may be your maths that is leading you to the wrong value...

See my last post!
 
  GDI Demo 182, Rsi Spider


ok rich... sounds good to me.... would be boring if we all thought the same LOL..



however, the figures given to the guy at Pgti were atw and that gave a good comparison
 
  GDI Demo 182, Rsi Spider


Quote: Originally posted by CocoPops on 01 August 2004

Yeah, taht was one thing I was surprised at Andy...

the lack of fans, they only had that little yellow thing, previous RRs Ive been to had more airflow.


did you stand infront of that thing.... jesus it could knock you over... more powerfull than it looks... there are other fans as well in the engine dyno rooms that get rolled out when needed, but they were tied up on saturday with dyno runs in the engine cell.
 
  2008 Golf GTI Edition 30


Quote: Originally posted by Andy GDI on 01 August 2004
Quote: Originally posted by CocoPops on 01 August 2004Yeah, taht was one thing I was surprised at Andy...

the lack of fans, they only had that little yellow thing, previous RRs Ive been to had more airflow.[/QUOTE] did you stand infront of that thing.... jesus it could knock you over... more powerfull than it looks... there are other fans as well in the engine dyno rooms that get rolled out when needed, but they were tied up on saturday with dyno runs in the engine cell.


woah, it wasnt a dig, just a question. :)

and yeah I did stand in front of it, when sitting on y0z2as car :D
 

Rich-D

ClioSport Club Member
  E90 LCI 330d


Quote: Originally posted by Andy GDI on 01 August 2004


anyhow 176 bhp at wheels... add 28% is 225bhp!!!!!!
Heres your problem...

225bhp @ fly = 162bhp @ wheels (with a 28% loss)

To get 225bhp @ fly from 176bhp @ wheels is actually a 21.8% loss, not a 28% loss as you think you are getting my multiplying by 1.28



Now nearer 20% is much more believable!
 

dk

  911 GTS Cab


Quote: Originally posted by Andy GDI on 01 August 2004


Quote: Originally posted by CocoPops on 01 August 2004

Yeah, taht was one thing I was surprised at Andy...

the lack of fans, they only had that little yellow thing, previous RRs Ive been to had more airflow.


did you stand infront of that thing.... jesus it could knock you over... more powerfull than it looks... there are other fans as well in the engine dyno rooms that get rolled out when needed, but they were tied up on saturday with dyno runs in the engine cell.
i got a little too close to the place where it sucks the air in and it nearly sucked me in and spat me out, it was pretty damn strong to attempt to swallow me! Thought id pulled...
 


Quote: Originally posted by Rich-D on 01 August 2004


Quote: Originally posted by Andy GDI on 01 August 2004


anyhow 176 bhp at wheels... add 28% is 225bhp!!!!!!
Heres your problem...

225bhp @ fly = 162bhp @ wheels (with a 28% loss)

To get 225bhp @ fly from 176bhp @ wheels is actually a 21.8% loss, not a 28% loss as you think you are getting my multiplying by 1.28



Now nearer 20% is much more believable!
I use bits of chocolate to describe percentages at work Rich - its a lot easier;)
 


Rich, its quite the same story for us to turn round and question the accuracy of the calibration for the rolling road/s you have used to attain your figures, to me they sound high and i wouldnt expect 176bhp out of a CTR on the RR we use.

At the end of the day you are dealing with not just an engine turning comapany but quite possibly one of the only companies that doesnt use power figures as their selling point. With 2 dyno cells its pretty much impossible to argue that any of the calibration methods used for the their RR are incorrect. And as we all know, to calibrate a RR you input a known torque value, and this is where most other RR operators either cheat or dont bother calibrating. When 200bhp on their dyno cell equates to 200bhp on their RR using the rolling losses (note NOT transmission losses) your pretty much left with nowhere no base an arguement on.

I could quite easily present you with a gearbox with a 1 handle on the input shaft and the box in 4th, youd be surprised to turn the thing over requier very little effort. Now if i presented you with a loaded wheel at 30psi anda 1 handle, you would be using more than your body weight to get the thing to turn over at a constant speed. The pinch factor on your common radial steel belted tyre takes alot out, and you can adjust that quite easily but gaining anywhere up to 5+bhp by running at over 50psi tyre pressure.

Likewise coastdown calculations are a total waste of time, dependant on what gear you spinup in and coastdown in, typically 30 brake can be found without changing any ambient figuers.

I really could go on for hours about the black hole of rolling roads.........But like i said, theses old boys dont play with turbo clios, or hot hatches......they go away for winters to build 7000bhp top fuel drag engines in the states, last things they need to do is play up to some clio owners. They are a friendly bunch, but it wont stop them from telling you the truth, whether you like it or not......which is more than can be said for the majority of the tuning industry.

Our figures with our calculations work for us to give you near the correct fly figures, within reason....our calculations with your figures wont.

Hope i havent come off as rude in any manner, but it would be quite nice to see what your car would get if you popped up. So thats me sending an invite :D
 
  GDI Demo 182, Rsi Spider


Quote: Originally posted by CocoPops on 01 August 2004


Quote: Originally posted by Andy GDI on 01 August 2004


Quote: Originally posted by CocoPops on 01 August 2004

Yeah, taht was one thing I was surprised at Andy...


the lack of fans, they only had that little yellow thing, previous RRs Ive been to had more airflow.


did you stand infront of that thing.... jesus it could knock you over... more powerfull than it looks... there are other fans as well in the engine dyno rooms that get rolled out when needed, but they were tied up on saturday with dyno runs in the engine cell.


woah, it wasnt a dig, just a question. :)

and yeah I did stand in front of it, when sitting on y0z2as car :D
not taken that way at all mate... sorry... did not mean it to come accross like I thought it was a dig... no problem at all.!
 


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