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Ph1 172 Major Engine Problem



  Ph1 Clio 172, VX220
Hi all,

I've just registered for this forum as I seriously need some help with my Ph1. Having said that, i think you're going to see me on here quite a bit from now on. When I originally bought my Clio last Jan, I saw it as a bit of a stop gap car, but depsite being one of the cheapest cars I've had, it's also been one of the most fun - even the wife loves it, think that's because it's easy to see out of and park though!!

Anyway, last sunday I pulled out of a junction and thought I'd put my toe down a little - squeezed about 1/2 throttle and the wheels spun - it seemed to hit the rev limiter early (not sure whether it really did) then lost all power, engine cut out and would not re-start.

When I attempted to re-start I immediately noticed lack of compression, it was cranking over really fast as if there were no spark plugs in!

My immediate thought was cambelt failure, but I could see straight away that the cam was still turning through the oil filler cap. So then I wondered whether the belt could have slipped and bent valves? Is that possible or likely? Or has anybody else seen / heard of this sort of failure? Only other things I could think of were, have the spark plugs all blown clean out - very unlikely or has it put holes through all pistons - again, very unlikely!

When I got the car back I stripped off the plenum and all spark plugs are all ok. Couldn't see any nasties down the holes but you can't see much through there. I did a compression check and my fears were confirmed absolutely zero compression on all 4 cylinders!

The weird thing is, I couldn't hear any metallic noises when cranking over, if valves were bent I'd expect to wouldn't I?

Or could this be something to do with the dephaser pulley?

To be honest, I had no idea about this engine and started trying to pull the rocker cover off to see if any valves were stuck. This looks like a mistake as then the cambelt started tugging on the camshafts so thought I better slice through that - it was going to need a new one anyway right. I've since seen all the posts on here saying you can't time the cam without all these expensive tools etc.

Oh, I also, in my anger at not being able to get the rocker cover off, gave one of the alloy lugs a 'tap' with the hammer promptly smashing the corner off the rocker cover right through the cam bearing - great!

I'm thinking, whatever the problem is, it's going to be cheaper and easier to replace the engine for a 2nd hand one now, but am still very curious to know what could be wrong with it.

I probably sound like a complete idiot right now, but I do know quite a lot about engines & mechanics in general. However, I probably haven't worked on an engine this complex before - I just thought, it's an engine, how hard can it be! Some of the design features on it just baffle me though, it's crazy!

Any help greatly appreciated.

Nick
 

Christopher

ClioSport Club Member
  Z4M
It won't be the dephaser mate, that's for sure.

Loss of squeeze is a weird one, if you say all the valves look seated correctly. :S
 
  Ph1 Clio 172, VX220
It won't be the dephaser mate, that's for sure.

Loss of squeeze is a weird one, if you say all the valves look seated correctly. :S

Christopher,

Thanks for the reply. I can't understand it either, that's why I started taking the rocker cover off to see if I could see if valves were stuck - however, I didn't get that far as I didn't realise you'd need to take off all the cam cover and pulleys etc to get the cover off!

So I haven't confirmed yet that the valves aren't stuck - they could be.

Can't think what else it could be, piston rings or anything like that would still give some squeeze. There is no water in oil or vice versa so not head gasket or cracked block etc.

:S
 
  Lionel Richie
you won't get the rocker cover off without removing the cambelt and cam pulleys (yo need the renault tools also)

£1 says your upper cambelt idler has collapsed
 
  ITB'd MK1
Most likely the crank pulley has slipped

Now you've broken the rocker cover you'll be better off finding a good complete head and swapping that on (as long as the pistons aren't damaged)
 
  330i. E30 Touring.
Get a new engine, imo.

Much easier than cocking about getting the belts done etc, if you can find one where the belts have been done recently.

Should be able to see a sub 100k engine with recent-ish belts for £350.
 
  Ph1 Clio 172, VX220
Thanks for the help guys. How would the crank pulley slip Danny? On the belt or on its shaft? Presume you mean that'd then cause the pistons to impact and bend valves resulting in no compression?

If I were to go the new head route, I'd then have to get the car trailored away to get sorted or stump up a lot for all the locking tools etc as the cam belt and aux belt would need re-doing.

Budgie, that's what I'm thinking - If I could find an engine with a recent belt change, I am confident I could swap them myself. I haven't seen anything as low as £350 though, more like £650 to £750 inc delivery. There was one on ebay that I missed with a recent belt change but really, without either stripping it down & seeing recipts, how am I going to know, other than to take somebodies word for it?

If I get anew engine and get the belts / clutch changed for peace of mind, you're talking £1200 - on Glass' guide the car is only worth £1100!!

Hmm - decisions decisions!

Nick
 
  330i. E30 Touring.
The bottom pulley bolt is a stretch bolt, which sometimes doesn't get changed. Often the cause of a engine failure.
 
  Ph1 Clio 172, VX220
It must have a key way surely though? The cam was definitely been driven, but as I said, stupidly I tried to take off the rocker cover in the wrong order, by which point I'd released some of the tension on the belt - what an idiot!
 

MicKPM

ClioSport Trader
  Clio16v/Zoe Z.E.50
Danny is bang on the money with the spun the bottom sprocket - These engines are "Keyless" and rely upon correct torque settings and the use of proper tools to set and lock the timing in place. Proberbly had the belt done incorrectly at some point in its life and the standing launch pursuaded it to work the crank sprocket loose and bent some valves in the process (Hence the lack of compression). The reason it wouldn't have made any metallic noises when you continued to crank it is down to the rocker arms as they would have most likely flown off the lifters when the collision occured and they'll be floating about in the head... 100% will have bent valves though I'm afraid.

Personally, unless the current engine is scrap or has done mega mileage go with either a head replacement or rebuild as buying a £550 replacement might seem like a good financial idea but how do you know for sure its not been to the moon and back or that it doesn't have issues of its own? You pay your money and take your chances I guess but I think "Better the Devil you know than the Devil you don't" when it comes to things like this.

If the lump is salvageable I recon you could DIY it for around £450-500
 
  Ph1 Clio 172, VX220
Ah - the plot thickens, what a strange engine, honestly! Or is this standard practice these days. I'm used to working on A-series engines and the like, after that, I thought my CVH on RS Turbo was complicated but this is a different beast!

To be honest, it's probably my own fault - the first thing my mate told me to do was get the cam belt changed (he always does with his cars) but I thought it'd be ok, even though I hadn't seen evidence of it being done before - only myself to blame I guess. It's been ok for the best part of a year and I've even done a track day in it!

What you guys have said makes sense now though, thanks.

The engine has done 94,000 and was a little noisy on tick over but I thought that was something to do with the aux belt tensioner.

I was put off about trying to recon myself as I saw an advert on ebay, engine dynamics said they would sort a bent valve issue for a grand (£999). Even for that though, I'd have to get it there - I could probably do the work to the head myself, how difficult is it pressing guides etc out though? Will they drift out? I've rebuilt whole engines in the past.

I thought you were taking £20 a valve though, not sure how much guides are? Steam seals, Head gasket + bolts, then cam belt kit and I couldn't fit it without the correct tools - it just sounds a nightmare to me, but as you say - I could buy a 2nd hand engine and inherit all the same problems over again!

Nick
 
  ITB'd MK1
The bottom pulley bolt is a stretch bolt, which sometimes doesn't get changed. Often the cause of a engine failure.

It's not actually a stretch bolt. It's a bolt with a limit of stretch (much like any bolt) A stretch bolt is something entirely different which normally has a section of the shank that will notably change.

Page 7-11 of the F4R-730 manual - the assessories pulley bolt can be re-used if the length under the head does not excede 49.1mm

normally if's the incorrect tightening of this that causes issue IMO. Seen and heard of many that are just gunned on


Oh, and the "get a new engine to avoid the cambelt cost" suggestion forgets the fact that it would be crazy not to change the belts on any different engine you fitted
 
  330i. E30 Touring.
Unless you've got proof it's been done recently, as said, a new engine will need the belt doing.
 
  Ph1 Clio 172, VX220
Yeah, this is my fear! I sound like a girl but I actually feel like crying - it's a bit of a dilemma! Wife has no confidence I can even change the engine - she thinks I should scrap it - can't do that to a 172 for the sake of an engine. Well thanks for your help and advic lads - guess you can't help much more until I find out more. If I take off the cam belt covers (do I need the crank pulley etc off for that?) will I be able to lift the rocker cover and cams out complete? Belt is off now.

Nick
 
  Some of a Clio 1.8 16v
It would DEFINIELY be worth just timing it back up again in the vain hope it hasn't bent anything.
If the top end is still turning there is always a chance and it would seem like no compression if the cam timing is miles out.
I know a mate of mine tried to do a cambelt, that rattled and stopped (close to idle, all be it) soon after, I found the timing to have moved, turn over like there is no compression, I helped him time it up again and ran fine and still does.
Its a huge shame you're SO far away as I'd be more than willing to pop over and help out! Got all the tools and everything. :-(
Failing that would have been interested in buying it off you, but, alas :-(
Best of luck with this, hope you fine someone local who can help you out
 
  Ph1 Clio 172, VX220
It's a bit of a nightmare isn't it Chris! Really I want to get the engine out to have a proper look at it which is why I've held off getting a replacement so far. As Beaniemoo said, there's a slight chance it hasn't bent valves - but doubtful, if it's moved enough to give zero compression it's moved enough to clatter the valves I think.

Thing is, I'll struggle to get the rocker cover off without the locking tools anyway, or now I have the belt off, will the cams just lift out with cover all together?

Thanks again for the help.

Nick
 
  ph1 172, berlingo
Just lock the cams with a home made tool for now, ie a bit of steel plate, if you really just want to get in there. Cam covers are matched to head any way so that bits broke now any way.
 
  Ph1 Clio 172, VX220
Good point, funnily enough I was looking in the engine manual and thought there's nowt to that tool that fits in the slots at other end of cams. Obviously the other wouldn't be easy to though. The crank locking one is easy too.
 
  Ph1 Clio 172, VX220
Cheers, sure I will do but may just put another engine in first! After this week I have 2 weeks off so no prizes for guessing what I'll be doing during my xmas hols!
 
  Freetrack&Monaco 172
I had cambelt tensioner failure on my Cup back in September, I decided to go down the newer engine route rather than try to repair my 100k engine with unknown damage. Bought a low mileage engine that had recently had its belt changed, fitted it myself as I had the ability/space to do so. I am by no means a mechanic, but I have a good amount of experience and knowledge with mechanical DIY on cars and old cars I have done lots of repairs on. Was not too bad swapping them over tbh, and I would agree fitting new Aux belt and new clutch would be a good plan for the future while it is out of the car....

I would also recommend borrowing/renting an engine hoist/crane if you plan to do it yourself, makes it much easier, and get a friend to assist when getting the engine out and the newer one in.

Threads discussing my rebuild (still need to add the pics I took :S) they might be useful (!?!?):

http://www.cliosport.net/forum/showthread.php?530938-Well-there-goes-the-Cambelt.......&highlight=

http://www.cliosport.net/forum/showthread.php?534363-The-Cup-is-alive!&highlight=
 
  Ph1 Clio 172, VX220
Hi Icarus83.

funnily enough I have just been looking at aux belts / clutch kits and will def budget for those if I do it. 99% decided to do it, 1% sell it and buy a fiesta that has 1 granny owner!

I've got my own engine hoist - I have done a lot of this sort of stuff in the past but mainly older stuff like mg midgets, MGBs and minis etc. The most complex thing I've done was rebuild an RS Turbo engine but even that was easy compared to these as no power steering or aircon and only 1 camshaft!

Thanks for your threads, pics would be a great help of getting engine out.

From what I've found out on here best way is something like:

Bonnet & Bumper off,
Aircon and radiator out (not too happy about that really - where does aircon gas go etc and it will have to be recharged)
Hubs & drive shafts out
Battery & bit of loom out?
Undo manifold at down pipe.
Alternator & power steering pump off
Lift out engine and gearbox together.

I assume from what I've found and looking down side of engine that there isn't enough room to undo the bell housing and just take the engine out.

The whole thing is a cr@p design but guess it's a big engine in a small car.

Nick
 

Cookson

ClioSport Club Member
  Mk1 Audi TT 3.2 V6
Sounds about right.

Surely there must be someone near to Nick with the locking tools to time it up and check for him for the price of a few beers?
 
  Ph1 Clio 172, VX220
If the cambelt was done at the same time, I would be happy keeping the car - but to pay full price to get it done simply wouldn't be worth it. Also, if I were to do it myself it would add value as for the sake of £150 or whatever it would be a good selling point, but to pay £400+, I couldn't add that to the value of the car so might as well either sell as is or put an engine in, hope for the best and sell in a few months time. I wouldn't really want to put anybody out though as it has always been my intention to sell the car around May.
 
  Ph1 Clio 172, VX220
Fred do you think I should whip the engine and box out and sell that separately to the car like if I went that route?

I don't know what to do, really like the car so want to do it but just have so little time and money.

Sorry this is a bit off topic but make matters worse, I've just been to pick my other car up (Shitroen C5) which is supposed to have been fixed - had it 3 months and it got some crazy faults, spent £250 doing some rewiring, they've put an airflow meter and fuel filter on it, supposedly sorted and the faults came back before I'd got it into gear! Said I don't want the car any more so will see what they can give me - bet they try to rip me off. They've given me the story of you can't use supermarket fuel in it, they haven't put winter additives in it - may be the case, but either way I want a car that can use any brand of diesel in any temperature. Nobody else I know has the problem!

:mad::mad::mad:

Back to mum's trusty volvo it is :dapprove:
 
  Ph1 Clio 172, VX220
Quick update on my car woes. Had some great news, more bad news then more great news!
Firstly I managed to eventually get the garage to agree to exchange the Citroen C5 for a Vectra SRi 1.8vvt. It's a year newer 57 reg and better to look at than the citroen although doesn't have as many gadgets - i was thinking that's a good thing! Picked it up on xmas eve and by the day after boxing day the engine management light came on! Thought it was service light at first as it had done 40k but a quick check in the manual confirmed it was engine management. Luckily a mate knows someone who works for vauxhall so he put it on the diagnostic machine and it's a cam phaser mechanism fault of all things!!! So that's been back in the garage since then, hopefully they'll be sorting it any day soon!

Then more good news with the Clio - a great local bloke on here kindly told me he knew of an engine going spare and fitted it for me to save me from any more mishaps with the unorthadox renault engines! Picked it up yesterday and it's spot on so can't thank him enough for that. Even put a new clutch in for me and aux belt kit while he was on.

Chuffed to have the little beast back on the road and want to keep it more than ever now, I'll treat it with more respect now too. It's in the garage from now on and will always be warmed up and down properly and never over -revved!

Nick
 

mgoode180566

ClioSport Club Member
  172 Sunflower
Quick update on my car woes. Had some great news, more bad news then more great news!
Firstly I managed to eventually get the garage to agree to exchange the Citroen C5 for a Vectra SRi 1.8vvt. It's a year newer 57 reg and better to look at than the citroen although doesn't have as many gadgets - i was thinking that's a good thing! Picked it up on xmas eve and by the day after boxing day the engine management light came on! Thought it was service light at first as it had done 40k but a quick check in the manual confirmed it was engine management. Luckily a mate knows someone who works for vauxhall so he put it on the diagnostic machine and it's a cam phaser mechanism fault of all things!!! So that's been back in the garage since then, hopefully they'll be sorting it any day soon!

Then more good news with the Clio - a great local bloke on here kindly told me he knew of an engine going spare and fitted it for me to save me from any more mishaps with the unorthadox renault engines! Picked it up yesterday and it's spot on so can't thank him enough for that. Even put a new clutch in for me and aux belt kit while he was on.

Chuffed to have the little beast back on the road and want to keep it more than ever now, I'll treat it with more respect now too. It's in the garage from now on and will always be warmed up and down properly and never over -revved!

Nick

Drive it like you stole it mate ! Its how they should be treated ;)
 
  Ph1 Clio 172, VX220
That's what I did last time! This one won't rev above where the shift light comes on from now on - and it won't be hitting the limiter, although it used to catch me out in 1st & 2nd as it's so keen to rev!

I didn't want to say Rob just incase he didn't want me to let on and be innundated with requests for work!!! You're right though, I didn't expect everybody to be so helpful on here.

Nick
 

mgoode180566

ClioSport Club Member
  172 Sunflower
That's what I did last time! This one won't rev above where the shift light comes on from now on - and it won't be hitting the limiter, although it used to catch me out in 1st & 2nd as it's so keen to rev!

I didn't want to say Rob just incase he didn't want me to let on and be innundated with requests for work!!! You're right though, I didn't expect everybody to be so helpful on here.

Nick

Can he do timing belts ? If he wants to pay me for letting him do it then even better :)

Pleased you got it sorted out.
 
  Ph1 Clio 172, VX220
Haha, not sure whether he's got the tools, didn't get around to asking him. But will ask if you like, are you in North East?

Cheers, it's a great little car, so glad the offer came up otherwise not sure what I would have done. It may have been sold as it was needing an engine and replaced by a 1.3 fiesta driven by grannies all its life! Or it could be in a million bits in my garage with me chewing on trying to fit an engine that I would probably have been ripped off for on ebay!

Nick
 
  172 cup
got a spare head cams all fitted tappits come off a clio 172 03 60k on clock was going to swap the head with the one on my car as mine spat a sparkplug out had it helicoiled and it misfires cars bloody nightmare

NOOB just realised ther two pages good luck with motor
 
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