Tbh fitting the Gripper with a 5.25 crown-wheel and pinion has been a pain from the start. The description when buying the parts says “fits all Clio 2 RS models”. No mention that the inside of the two halves of the casing will need fettling to accommodate the larger crown-wheel or that a shorter drive shaft will be required for the passenger side. Seems the length of the new pinion shaft can be a tad variable too, thereby affecting the meshing / engagement of the pinion with the crown-wheel. No problem if you’ve seen all these issues before but it’s extremely frustrating when finding out for the first time - when a few simple tips could be added to the websites where this stuff is sold.
I don’t have the facilities to remove the gearbox nor have anywhere to leave the stricken car while the gearbox is sent to someone like yourself, so resorted to taking the car to a local transmissions guy and just handed over the box of new parts + Redline GL4 oil. He provided all the new bearings and seals - neither of us expecting so many issues with the rebuild.
But thanks for your input. Always enlightening to read your posts.