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Using a combination threshold and um, colour halftone (I think that's what it's called - at work at the moment so can't check) usually works quite well. The halftone thing should look a bit like newspaper print.
Just layer things up - I'll have a go at it this evening if I get a minute!
cheers will have a play about with that, my photoshop use is generally just to make a background transparent so may have to get to grips with layers a bit better