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Running Problem with OMEX



I have been getting an intermittent fault which is gradually getting worse.

Car seems to start OK.

I have an AFR meter so I can see the AFR reading.

When its cold it misfires and runs very rich (9.8 - 9.9 on the AFR), this seems to clear up within a minute or so.

At idle the AFR should be 14.7 but it keeps jumping down to 12.9 (too rich) then creeps up to 14.7 then jumps down again to 12.9. It stalled for the first time on Saturday when on idle it just went very rich and stopped.

On a light throttle at low revs the AFR reading seems to move about alot between rich and lean(before the problem it was stable).

When you put your foot down it is OK.

I have changed leads and TDC sensor so far, possibly coil pack next?

Was thinking maybe the lambda probe which is a wide band one for the innovate kit. But it appears to be worse when its cold and not in closed loop control. Also the meter is reading OK with no errors.

Its times like this when I wish I could just take it to a local garage to get it sorted but with the OMEX it becomes much more difficult.

Anyone recommend a specialist in the Coventry area?
 
  A4 Avant
Only reply to this thread if it's relevant to the problem. Anything else shall be removed.
 
Turned the closed loop control off on the lamdba feedback and it runs fine.

Because the AFR gauge is reading OK the probe must be working so I assume the wiring back to the OMEX has a bad connection.

Cold running still seems a bit unpredictable so this must be something else
 

seb

ClioSport Club Member
  Clio trophy
maybe you should take your car to a garage for it to be checked over? it seems you are not having much joy yourself. obviously i don't know if you are a mechanic or anything.
 
As above, seems as though all avenues of the fault finding process on here have been exhausted and were some time ago. Only other thing to do is rip it all out and start again I suppose, eliminating things as you go. iirc you can download the wiring diagram off the Omex website
 
As above, seems as though all avenues of the fault finding process on here have been exhausted and were some time ago. Only other thing to do is rip it all out and start again I suppose, eliminating things as you go. iirc you can download the wiring diagram off the Omex website

An ECU is being loaned to me by OMEX next week. If this is not the problem Hillpower will be checking the loom.

I will keep the thread updated as it may prove useful/interesting to other forum users.
 

seb

ClioSport Club Member
  Clio trophy
no problem, i try to help were i can. seems the best logical move now really. sorry i missed that you said it had been taken to a garage before in the other thread. but maybe this is a problem best left to the experts to have another look at and you could explain all the different things you have done too?

edit - you are to hillpower. sounds an excellent idea.
 
no problem, i try to help were i can. seems the best logical move now really. sorry i missed that you said it had been taken to a garage before in the other thread. but maybe this is a problem best left to the experts to have another look at and you could explain all the different things you have done too?

edit - you are to hillpower. sounds an excellent idea.

As said thanks for your input.
 
Regarding the damp etc. I'm suprised Omex don't use a conformal coating to protect the board?

I will post up some pics later of the ECU to show the construction and board corrosion. After speaking with OMEX today they said it is OK to mount in the bay as long as it is not in any direct water spray.
 
  Exige S1 + Honda S1
I would suggest getting the pin diagram from omex and checking the signals from the sensors
 
Here are some pics of the corrosion.

aIMG_0636.jpg


aIMG_0635.jpg


I took the ECU off and left it in the office yesterday to dry out. I sprayed it with some WD40 and the engine ran perfectly on the way home. I need longer to test it out but its a promising start.
 
  Exige S1 + Honda S1
f**king hell thats pretty bad,

think Il come up with something to house the ecu in for us all, Im def doing it when I get my car back.
 
  AMV8, Mk1 Golf
where the hell is it mounted to get like that?

cant say ive ever had water inside my engine bay in any car ive owned to cause damage like that, id be a little concerned as to how the water is getting in and why
 

Tom

ClioSport Club Member
  EV (s)
where the hell is it mounted to get like that?

cant say ive ever had water inside my engine bay in any car ive owned to cause damage like that, id be a little concerned as to how the water is getting in and why

All you need to do is look at engine bay corrosion to realise that the the bay is not a good place to put anything fragile, it is a very damp place at 70-mph in a decent rain shower.
Surely thats fairly obvious?

Roamer (possibly the first person ever to use an omex on a clio) ran his in the glovebox.
After looking at those pictures, you'd be mad to run one in the engine bay.
 
  C63 AMG, F430 & 172
where the hell is it mounted to get like that?

cant say ive ever had water inside my engine bay in any car ive owned to cause damage like that, id be a little concerned as to how the water is getting in and why


? of course there is going to be water in the bay! i really wonder sometimes about you.
 
Last edited:
  Polo GTi
^^ What Tom said

Thats fucked, and if its not your problem I'll eat my own s**t, my Brothers flu-less fire did the same, the pcb exposed to the elements done by a s**t installer, a quick bend of some alumiminum and replcing the pcb, job done, fire now works a treat
 
Just got back from a longer drive and it hasnt missed a beat...

I am going to try and mount it up by the fuse box for now but will obviously need an extension for the loom to get it into the glove box.

Its a shame really because I think a spray of WD40 before it was installed and a regular check and clean would have been enough to stop the damage. Its probably moisture build up in damp cold weather, not getting wet. The OMEX case is just a metal box with no rubber seals

Oh well hopefully it will last a bit longer.
 
M

mini-valver

Voila! Airing cupborad idea FTW ;)

I'm not having a dig here at the way these are installed or OMEX themselves but if that amount of corrosion has gone on inside the ECU theres something wrong somewhere in the build quality of the unit orwhere it's placed in the bay.

It does'nt take a genius to realise damp is'nt linked to water spray, condensation will sit inisde the unit forever, as Mark has found. Engine bay is always going to be damp so anyone that says it's a suitable place to put the ECU is diluded.

As Stan suggests, behind the bulkhead in the scuttle area is better but personally I would'nt be happy unless it was inside the car.....
 
M

mini-valver

In theory a waterproof case would be good but it just looks s**t, lol.
 
  172 ph1
That EPROM is a bit retro...

It'll clean up OK with a change of IC holder etc. As long as none of the tracks have lifted.
 
  2005 Nissan Navara
With no rubber seals on the ecu box, I really dont understand why Omex would suggest it would be ok in an engine bay.

I wouldnt mount it in an airtight box, you'll get condensation, and the same problems will arise.
 
Update.

OMEX are going to repair the ECU free of charge. They think the corrosion on the EPROM holder is whats causing the issues.

They have suggested at the very least I reposition the ECU within the engine bay, but ideally it should go inside the car.
 
  Exige S1 + Honda S1
Good news mark.

Ive got a box coming now, will need a bit of diy to get it to fit the loom, but should work perfectly
 


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