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you'll struggle to find a non-rotten, standard, used 172 system. I'd go for a new, off the shelf system. There are so many available for most tastes, there's not much point in having one-off's made
starter motors can mostly be revived for a fair period of time by stripping down and cleaning out the solenoid. It's normally due to heat that the grease becomes very sticky and stops free movement
oh those ones are really hard :( There is a tool for it however, attaches to an impact wrench and as you hammer it on it bites into the face of the bolt rather than the sides. Borrowed one before from a mate who worked at Honda
Glad you said that, dont feel like I missed anything by not going. FCS just lacks anything i want from a show tbh, If it was a weekender with camping and barbeques I'd be all over it. Anyone that's done a JAE (japanese Auto Extraviganza) will know what i mean
there's a funny glitch on the very early mk3 105 with the road tax. It didn't meet the lower emissions so the tax is higher than all the others. Not the end of the workd, but worth asking so you dont get a surprise
he PM'd me the other day actually :) The low price is new though, definitely wont be the correct platinum plugs for that price, I pay significantly more than that at trade.
Removing the plenum isn't too hard really. Someone wrote a step by step the other day, so i wont repeat it all.
phase 1's make the most gain from matched inlets as they're the worst casting as standard. I'd use APDevelopments inlets, they're the best i've seen for a mail-order item.
I'll be doing them myself again, in-house, once i'm in my workshop, but fitted only.
have compared a few cars now and DD always seems to read 5-6bhp lower than the superflow around this level of output. Swings and roundabouts, every dyno is different etc, blah blah blah. I'd pick a Superflow if i was buying a dyno though
the top mount bracket is the only cover you'll get off with ease. The others will require the aux belt to come off which makes it a big job.
I'd look at the condition of the aux belt before anything else, I can't think of a belt failure that i've seen which hasn't been down to the aux belt in...