Completely forgot about this thread, but ill ad some updates while im here,
First of all ive reverted back to the standard HT leads, lot of people have issues with the magnecors but mine were fine untill i added the manifold, on fast gear changes it would sound like a shotgun going off, i was loving it until it eventually got worse and became obvious it was a misfire 😧
Swapped back to standards and job done
With all the mods it was time for a map to tie it all together but as the cars getting on a bit i thought i best upgrade the bits that are prone to failing after 12 years,
First up the standard recirc valve was swapped for a forge 007p, the standards begin to fail and not hold higher boost so needed to be done for mapping,
Went for a black one as it looked more OEM than a chrome one,
Next was the fuel pump, hadnt had any of the common issues with poor starting etc, and the standard one can flow enough for the power i was expected to acheive, but again its getting on a bit, and best to swap it out now instead of waiting for standard one to pack in
Choice off the forum was the deatschwerks fuel pump, pretty much drops straight in, bar trimming a small piece of rubber and wiring it to the loom on the pump
So took the car for a drive to burn off whatver fuel was in the tank and get it low as possoble i set about dropping the tank,
After getting fuel in my eye, and inhaling a load of v power fumes (felt like setting fire to the thing at this point) the standard pump was out
No pictures of the after, but it was all basically done on the morning before i went to france on a trip as i ran out of time and i wanted the pump in for mapping.
I then took the car to Sabre tuning in Bristol the day after i came back from france, and the standard wastegate actuator on the turbo fails, the diaphram can split and cause a lack of boost and cant hold higher pressure, so i had the guys at sabre fit an uprated garret actuator so at this point everything should hold up.
Had a phonecall later in the day off leighton when he was on his way to pick me up, good news, car is mapped and making good power
Bad news, clutch is slipping badly and will need replacing, i was bloody gutted seeing as i was taking the car to the ring the month after, and i didnt have £800 spare for a new clutch to be fitted in time that Sabre quoted,
Anyway the car made just shy of 330bhp
Figures are with a pinch of salt as i hate dyno talk, but it goes very well and its fuelling right, job done
So drove home disheartened thinking what im going to do, i didnt really want to slap £1000 on a credit card for a clutch but it would have been my last resort
waited a few days and a used sachs clutch popped up on the RS forum for sale, just 5k miles use and was only £200
Ideal, the plan was to get this fitted, have it tie me over for the ring and fit a new one in time,
So another round of fresh box oil and a genuine release bearing whilst box was out
Phonecall from the garage doing the clutch swap, cars all done and back together, but the clutch is still slipping
I felt sick, theres people slamming a lot higher torque than i was through theirs with same clutch, but i picked the car up and after driving it a few miles it stopped slipping and 'touch wood' has been fine since
The RS uses a chargecooler system and its quite a pain, lot of people bin it for a front mount air2air setup, but chargecooler is fine for road use so its staying for now, noticed i was losing chargecooler coolant from somehwhere,
Found it!
The core had split in the chargecooler box, quite common, leaking coolant into the inlet
Caught this just in time, a new chargecooler box from ford is £3500, and theres only one in the country and theyre now NLA. found a new one on ebay for £400 but id rather spend that sort of coin on a proper FMIC,
So £80 later, bought a low mileage used box off the imperial blue facebook page,
It was now less than a week to go to the ring, and the fluid was still going down, shining a torch on the chargecooler pre rad found another leak!!!
Imperial owners facebook to the rescue again, and put another standard one on there for now.
New oil and filter and it was ready
The car did make the ring and was faultless, It was brilliant and didnt miss a beat,
And my new favourite picture of the car, sporting a cut down front number plate, same size as the 3/4 ones you run on a clio
And thats pretty much upto where i am at the moment, in terms of plans, i want to refurb he front splitter or buy a new one as ive caught it a few times, theres some painting i want donw but thats a fair bit down the line
Really want to lower it, but kw's are £800 and i cant justify that at the moment so i may settle for H&R springs (20mm drop) and some rear spacers, just going to see how things go, it doesnt have that bad an arch gap so theres no urgency and i dont want to put crap coilovers on and ruin the handling, been there done that lol