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New car part 2



  Fiesta ST Stage 3
Some more bits arrived today .

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  Fiesta ST Stage 3
Got a few more bits done over the Easter weekend .

Seafoam was done below

x 1 can in fuel tank

x 3/4 in oil ( run for 100 miles )

x 1/4 in brake booster pipe

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Then to drain the oil and seafoam out and do a fresh oil and filter change

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I changed my rad cap from the OEM 0.9 bar one

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To a Mishimoto 1.3 bar one

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Then last was changing the induction

New Stillen kit with V/S ring

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K & N Typhoon Removed

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Stillen fitted

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Alan
 
  Fiesta ST Stage 3
Had a busy long weekend and got a few more bits done .

On Friday i went up to Abbey Motorsport for a Milltek Exhaust to be fitted and check the tune on the dyno for the uprev .

Old stock system

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The back box pipe had been patched up one already .

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New Milltek fitted

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Then the Dyno sheet that I was not expecting .

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+ 9 BHP ad + 7.7 LB/FT from last time and the only changes were the Milltek exhaust and Stillen induction ( last map in Blue HFC , K & N Typhoon , HFC , P/spacer , Uprev )

The car started out in November at 225.6 BHP and 217.7 LB/FT

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And is now 252.7 BHP and 238.3 LB/FT so that's a + 27.1 BHP and + 20.6 LB/FT gain .

Then on to fitting this little lot

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First up a grounding / Earth kit that I made up ( X 10 ) and cleaning the original earths .

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Then on to the clutch fluid flush / change and S/S clutch pipe .

Old clutch fluid not looking so good .

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New ATE clutch fluid

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Old cutch pipe .

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New one

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I had some DEI gold heat reflect tape left over so wrapped this around .

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And fitted with some protection heat wrap .

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Only problem was I had no cutch pressure so had to prime the cutch slave to get the pedal back then bleed the system .

Alan
 
  Fiesta ST Stage 3
Sound clip of exhaust

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Another small update as some more parts arrived .

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Earthing kit to add to the smaller kit that is installed .

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Then wrapping the induction pipe in DEI heat tape ( did this on my old Mr2 Turbo and inlet temps came down )

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And to finish off a wax with the G3

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  • Like
Reactions: C.J
  Fiesta ST Stage 3
Got a engine torque damper delivered form the USA on Friday

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Fitting was ok but space was tight .

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All in with earth bracket connected .

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There is slightly more noise / vibration in the cabin but nothing that you can feel to much .

Throttle response feels a little more quicker more so in the lower gears .

Alan
 
  Fiesta ST Stage 3
Got another job done at the weekend .

Got my Ultra Racing front under brace in the post .

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Out an ready to fit .

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Installed

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Bolts were a pain to remove but installed well with a nice fit .

Alan
 
  Fiesta ST Stage 3
Few more bits done at the weekend .


Motordyne copper Iso Thermal upgrade with Aramid gasket and Copper Throttle Body Heater


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Removed the pelnum

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Removed the old pressed steel gasket ( next to the Aramid gasket )

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Few mill thicker

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All in place

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Then throttle body removed

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New Copper Throttle Body plate

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Installed on to throttle body

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All put back together and checked for leeks

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Alan
 
  Fiesta ST Stage 3
At the weekend I got round to upgrading the suspension at last .


Parts arrived from the USA . Tein springs and Tokico shocks


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Old shock and spring out ( this set up has done 91K miles so a bit tired )


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New Blue Tokico shock


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Old vs new shock


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Old vs new spring


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Old vs new shock return vid


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All set up new shock and spring


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Installed


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Old rear shock


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Old vs new


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New ready to go on


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Rear shock & spring installed


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Have only done a few miles but its only a little firmer than stock and should be better in the corners .


Alan
 

_Tom

ClioSport Club Member
O god yes :smile:

Its nearly done but some big bills in the form of Clutch , manifolds , tyres , and 8 pot and 6 pot brakes still to come .

Alan
Haha fair play. After pics needed with the drop..;)
The standard Brembo's not up to much?
 
  Fiesta ST Stage 3
Haha fair play. After pics needed with the drop..:wink:
The standard Brembo's not up to much?

Its only a small drop of 18 mm and 14 mm so nothing much .

The Brembo are very good with the DS2500 but there was a good offer on the BBK so thought sod it .

It will be

356mm front 8 pot
356mm rear 6 pot

Alan
 

Chrisgti6

ClioSport Club Member
  Too many
Nice and thorough thread - I like

Aren't 8 and 6 pot brakes a bit OTT for something with this sort of power and torque? Sounds like spending money for the sake of it to me.
 

Poopensharten

ClioSport Club Member
  Golf R
Excellent attention to detail, Alan.

Looking forward to more updates. What power does the s/c conversion offer on these? They've aged really well these!
 

Chrisgti6

ClioSport Club Member
  Too many
DE or HR engine in this? I'm guessing DE based on the age. I'm sure i've read of con rod trouble on cars with 400+bhp on the earlier DE engine, the later HR engine is good for a lot more power apparently.

Just something to bare in mind if you decide to drop a load of cash on a supercharger kit.
 

Rob

ClioSport Moderator
Do you wants z4 for 6 months and then I'll take it back?

Just do what you've done to this one and I'll take it back when it's all properly sorted. :smiley:

Great work!
 
  Fiesta ST Stage 3
Do you wants z4 for 6 months and then I'll take it back?

Just do what you've done to this one and I'll take it back when it's all properly sorted. :smiley:

Great work!

:) I do most times get bored and sell up half finished but not on this one it would seem .

Alan
 
  Fiesta ST Stage 3
Yesterday I got the car park dents on the drivers door removed that were annoying me .


Small but I could see them .


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After


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All pulled out with no paint or filler so im happy with that .


Alan
 
  Fiesta ST Stage 3
Update time

Was booked in to Abbey Motorsport for some work to be done .

First was a new Exedy clutch and LUK DMF that was fitted and new gear box oil added .

Some pic of the old units that have done 92K miles .

Old DMF

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Old Clutch still in ok shape but some of the rivets were getting close .


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Then as the gearbox was off I had some DC sports S/S manifolds ( headers if you are from the USA ) installed .

Old log type manifold with smallish ports and uneven length tubes .

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New DC Sport S/S equal length manifold

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Installed .

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And last to be re mapped on the dyno .

I was told that the manifolds would only give a very small gain in power and torque so the gains are about what I was expecting with the bonus of more power and torque on the whole rev range ( + 11 LB/FT at 2300 RPM ) and not moving the power and torque up all at the top of the rev range .

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Alan
 
  Fiesta ST Stage 3
Another few updates over the weekend .



First was to change all x 4 Kumho tyres .



Still some good tread on them .



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After lots of reading and with the car being my day to day car I went for a full set of Michelin Pilot Super Sports .



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And the tracking done at the same time .



I will look to have a another alignment done soon but this will do for a few weeks .



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Also received my rear brace .



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Fitting was ok and went in nice and tight .



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Then last was to remove my Stillen induction and replace this with a 06 350Z air box .



Stillen unit



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Old air box next to 06 air box



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The inlet velocity stack on the 06 air box is larger and good for a few more BHP and LB/FT


Old


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New


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And BMC panel filter to go with the 06 air box



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All put in and tightened up .



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Alan
[/URL][/URL][/URL][/URL][/URL][/URL][/URL][/URL][/URL][/URL][/URL][/URL][/URL][/URL]
 
  Fiesta ST Stage 3
My XXL BBK arrived last week From Torqen so I got round to fitting this at the weekend .


First up was to remove the old disc and thought I would so how heavy they are .


STD Rear 322mm disc @ 7.3 Kg


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New rear 356mm disc @ 9.0 Kg


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Ols vs new .


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The Rear disc dust shelled needs to be cut to house the bigger disc .


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Rear disc installed .


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New rear 6 pot calliper is a bit on the large side .


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With street pads .


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And installed .


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Then on to the front .


Old front disc 324mm @ 9.0 Kg .


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New front 356mm @ 9.0 Kg .


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Old vs new .


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Again the front disc dust shelled needs to be cut to house the bigger disc .


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Front disc installed .


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New front 8 pot calliper is a monster .


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And next to the already large rear 6 pot .


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And installed


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The rear just fit with a few mm of clearance under the std 18” Rays .


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The fronts are even more tight but do just fit .


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All done and flushed / bleed with super blue fluid .


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Alan
 
  Fiesta ST Stage 3
Just a small update on the BBK I got from Torqen after a day after bedding the system in .


The great think about the kit is that it has the same feel as my old Brembo set up in as far as when you touch the peddle at slow speeds it does not grab or is too sensitive .


I would say at ¼ to ½ peddle travail the force / stopping power is the same as my Brembo set up with DS2500 ( DS2500 when hot ) pads S/S lines and new discs .


From then on at ¾ the car stops like it has hit a tree and I still have not given them the full on stamp .


I will see how much better they get when fully bedding in .


Alan
 


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