Hi Folks,
My 2002 Ph2 172 started flattening its battery, some investigation later and there was a 4A drain over the alternator (measured between the alternator post and the large charging cable).
I fitted a used alternator, which seemed to be working at first, but got extremely hot and burned off all the varnish from the windings. Suspected internal shot which according to the alternator specialist I spoke to is a fairly typical failure mode on these.
I ordered a remanufactured alternator and fitted it and the car is charging fine. Checking for any drain, I have a 0.2A drain across the alternator and some poking around later, the smaller exciter wire is live even with the ignition off. if it's disconnected the drain on the battery goes away. I assume this is meant to be live only with the ignition on like every other car I've come accross?
I've had a poke at the wiring diagrams here: https://cliosport.net/threads/anybody-familiar-with-this-wiring-diagram.838100/post-12092600 (Thanks @conor1n ) and the alternator wire seems to come directly from pin 11 on the instrument cluster with no detail of the internals of the cluster. I tried pulling the cluster fuses (2 and 21) and the voltage was still present, so perhaps the voltage is getting into the cable through damage or similar.
For now I have disconnected the wire and the alternator seems to self-excite okay but need to get to the bottom of it, has anyone seen anything similar before?
Thanks!
My 2002 Ph2 172 started flattening its battery, some investigation later and there was a 4A drain over the alternator (measured between the alternator post and the large charging cable).
I fitted a used alternator, which seemed to be working at first, but got extremely hot and burned off all the varnish from the windings. Suspected internal shot which according to the alternator specialist I spoke to is a fairly typical failure mode on these.
I ordered a remanufactured alternator and fitted it and the car is charging fine. Checking for any drain, I have a 0.2A drain across the alternator and some poking around later, the smaller exciter wire is live even with the ignition off. if it's disconnected the drain on the battery goes away. I assume this is meant to be live only with the ignition on like every other car I've come accross?
I've had a poke at the wiring diagrams here: https://cliosport.net/threads/anybody-familiar-with-this-wiring-diagram.838100/post-12092600 (Thanks @conor1n ) and the alternator wire seems to come directly from pin 11 on the instrument cluster with no detail of the internals of the cluster. I tried pulling the cluster fuses (2 and 21) and the voltage was still present, so perhaps the voltage is getting into the cable through damage or similar.
For now I have disconnected the wire and the alternator seems to self-excite okay but need to get to the bottom of it, has anyone seen anything similar before?
Thanks!