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Turboing My Clio 182



  Clio 182
So I finally managed to convince myself to buy a turbo for my 182!
As I am not one to shy away from a challenge, I decided to take on the task of fitting it myself it to save a few quid.
I decided to change my clutch at the same time seeing as the subframe would be off the car it seemed like a good idea to do it at the same time.

I hope you enjoy looking at the pictures below of the process to fitting the turbo and some of the most nerve racking jobs i've had to do on my pride and joy!

This is how the car started off
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Next was subframe off to remove the manifold and allow room to drop the gearbox.
IMG_2131.JPG

Engine mount and gearbox mount off ready for the gearbox to come off. Inlet and manifold are both off at this point to make access to gearbox easier and to prepare for the turbo to be fitted.
IMG_2139.JPG

Another shot of the car in pieces while undoing the gearbox.
IMG_2141.JPG

Gearbox off, now it's ready for a new clutch!
IMG_2143.JPG

New clutch in and attempting to hold the gearbox up to line it up by myself while laying on the floor. Definitely not my idea of fun!
IMG_2144.JPG

Drilling the 15mm hole in the engine through the sump for the oil drain feed from the turbo! this was definitely the scariest thing I have ever done, one wrong move and that would be the end of this engine case!
IMG_2161.JPG

Oil feed and fuel injectors put on. Intercooler and boost pipes now going on also, Its finally starting to look like a car again!
IMG_2162.JPG

Turbo was then fitted with the downpipe, subframe was then put back on and driveshafts and suspension components reconnected. To finish off the new ECU was fitted by drilling a 20mm hole through the firewall for the wiring and then it was just a case of cutting the correct wires and soldering in the new ECU. finally Inlet is returned and pipe work connected and last but not least the moment of truth! turning the key for the first time and she fires into life! this was a great moment for me knowing not only did i save nearly £1000 in labour but also to know I managed this task all on my own with no help from anyone!
IMG_2166.JPG

After driving the car i would strongly recommend this conversion to anyone who is interested in getting the most out of their clio, it truly has transformed the car and I am glad I finally made the decision to do it!
 

haimsey

ClioSport Club Member
  ph2 172
Good work! & well done for doing it yourself.
Which turbo kit have you used? whats next for the car?
 
  Clio 182
Good work! & well done for doing it yourself.
Which turbo kit have you used? whats next for the car?
Thanks mate! I went for the one engine dynamics do. Very easy to follow on the instructions and has everything you need!
Haven't quite decided, possibly brakes aha and maybe some re spraying to show room condition :)
 
  172 Turbo
Great thread.

Couple of questions, how do you mount the intercooler and piping, does it just hold itself? When drilling the oil drain, did you do it with the engine in place? Was mapping another charge on top?

Thanks
Keith
 
  Clio 182
Great thread.

Couple of questions, how do you mount the intercooler and piping, does it just hold itself? When drilling the oil drain, did you do it with the engine in place? Was mapping another charge on top?

Thanks
Keith
The intercooler is mounted by drilling two holes in the front beam. The piping simply just holds itself together with only one point which is bolted to where the injectors are. The engine was never removed all work was carried out with it in place the dump and oil pump are removed and then access is really easy to get a drill into. Mapping is an extra charge which they did discounted for me.

Hope this helps :)
 
  RB Clio 182
The intercooler is mounted by drilling two holes in the front beam. The piping simply just holds itself together with only one point which is bolted to where the injectors are. The engine was never removed all work was carried out with it in place the dump and oil pump are removed and then access is really easy to get a drill into. Mapping is an extra charge which they did discounted for me.

Hope this helps :smile:
How long did it take you mate?
 

Craig

ClioSport Club Member
  4 wheels
Awesome mate. Hats off for doing it yourself. I wish I had money for boooost
 
  Clio 182
Amazing effort doing it all yourself!

I wouldn't want to fit a gearbox again with a proper ramp!

Stirling work
i did ask this question before buying the kit but was told for a low boost turbo it would be fine. the only thing they said i may need to do is uprated clutch but even that wasn't necessary according to engine dynamics
 
  Clio 182
I'd love to do this, think I'd add a diff whilst the box was out to get all that power down.

Bravo for doing it all yourself.
tbh you really dont need a diff with low boost. the car is driving perfectly or as it did before just with a heap load more power. i would have used a diff on 280bhp though
 
tbh you really dont need a diff with low boost. the car is driving perfectly or as it did before just with a heap load more power. i would have used a diff on 280bhp though
Yeah suppose it would be fine on low boost and road car, the diff would help loads on a track car though which mine is.
 

scotiamr2t

ClioSport Club Member
  Mazda 2, Ph1 172
As per JB21, on the road no diff is probably acceptable. On track though with low boost a diff is IMO 100% needed, a diff on a standard engine is a huge improvement let alone with boost
 
  172 Turbo
The intercooler is mounted by drilling two holes in the front beam. The piping simply just holds itself together with only one point which is bolted to where the injectors are. The engine was never removed all work was carried out with it in place the dump and oil pump are removed and then access is really easy to get a drill into. Mapping is an extra charge which they did discounted for me.

Hope this helps :smile:
Thanks, was there much of a saving over the fitted price, I always assume once you pay for the mapping, you end up at the same kind of price.
 
  Clio 182
Yeah suppose it would be fine on low boost and road car, the diff would help loads on a track car though which mine is.
Ye defo on a track mines going spa then Nurburgring in June so will be able to see what it's like without it
 
  Clio 182
Mine only took 9 weeks and 3 days longer to complete by a specialist that knows these conversations inside out, well done sir, well done, i take off my hat to you.
Wtf where they doing to your car lol! 10 weeks to put a turbo on! Not sure their specialist mate should take a shop around a week to do no more!
 
  clio 182
Dont Suppose you have the fitting instructions for the turbo kit i am planning on doing a conversion completely from scratch and would really appreciate a copy so i know where to start??
 
  Clio 182
Dont Suppose you have the fitting instructions for the turbo kit i am planning on doing a conversion completely from scratch and would really appreciate a copy so i know where to start??
Yes I do actually! I can send it by email if you'd like?
 

New2RS

ClioSport Club Member
The intercooler is mounted by drilling two holes in the front beam. The piping simply just holds itself together with only one point which is bolted to where the injectors are. The engine was never removed all work was carried out with it in place the dump and oil pump are removed and then access is really easy to get a drill into. Mapping is an extra charge which they did discounted for me.

Hope this helps :smile:
Doing turbo research at the minute, found this thread. Great work!
Quick question, you mentioned the mapping was an extra charge. Did you drive the car with the turbo installed minus the new map to engine dynamics? Just trying to confirm it is safe to do so.
Thanks
 
  Clio 182
The turbo comes with a new ecu which already has a map on it but the car would need to be fine tuned so, yes it is safe to drive but just don't start booting it as it could damage the engine.
Doing turbo research at the minute, found this thread. Great work!
Quick question, you mentioned the mapping was an extra charge. Did you drive the car with the turbo installed minus the new map to engine dynamics? Just trying to confirm it is safe to do so.
Thanks
urbo
 

New2RS

ClioSport Club Member
The turbo comes with a new ecu which already has a map on it but the car would need to be fine tuned so, yes it is safe to drive but just don't start booting it as it could damage the engine.

urbo
Sound. Thanks for that. Are you running an oil cooler alongside the turbo? I read it might be advisable if you're car was tracked/abused!?
 
  Clio 182
I havent got one yet but was thinking about it but haven't yet and only do tracks a couple times a year so could be something for the future
Sound. Thanks for that. Are you running an oil cooler alongside the turbo? I read it might be advisable if you're car was tracked/abused!?
 


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