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drop the subframe out with the engine and box. then when putting it back get the engine and gearbox mounts on ( so the body is holding the weight of the engine ) then the subframe can be moved easier. If that makes sense?
Re: Mk1 Hybrid Project
^^ yea aslong as you put new bearings in i dont see a prob. Here you go Jord some pics, bit crap there off my phone. If i can get hold of a large micrometer tomorrow il get the dimensions of the journals.
Ideally you need the setting tool to do it properly, it can be done without it but it can take ages, you'l probably get all forward gears but no reverse, or you'll lose fifth etc.
The tool im talking about comes with new gearboxes, hard to explain what it looks like.
It does sounds like an unbalanced wheel tbh. you sure its not something else causing a vibration, like a driveshaft.
I tried making a string box once but It didnt work too well, easier to pay £30 for 4 wheel alignment.
You only get grease everywhere when the boot has split or come off, the boot can be fine yet the joint inside is fubard. A noise when turning is most likely gonna be the joint, to test it you can get under the car and feel for play in the drivshaft, there shouldnt be much.
http://www.cliosport.net/forum/showthread.php?t=402586&highlight=sills
Hammer and a dolly, block of wood etc to straighten the sills
Lick of paint if they're bare metal, job done
If its wheels off centre then you cant take the wheel off and put it in another position, because its master splined. It'll be a tracking issue or something bent.