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Help needed ASAP. O/S inner drive shaft boot split, how to remove/repair?



len_beach

ClioSport Club Member
  E92 M3,172 track car
Now then guys. I'm in the process of swapping springs on mine and a mates Clio and I noticed my drivers side drive shaft boot has split. It is the boot that is half way along the shaft and mates to a metal cylinder containing bearings.

How do I go about removing the shaft? I have unbolted the metal plate that is visible through the wheel arch but what next?

Is this an easy fix?
 

len_beach

ClioSport Club Member
  E92 M3,172 track car
Hanging off you're every word here Frederico. I'd prefer the repair option.

How exactly does the drive shaft come out. I can pull it in and out but it won't pop. Is there a circlip or roll pin anywhere?

Is the boot a Renault only job?
 
  Lots of Alfas
Not sure about the drivers side as never done one, but to remove the shaft your going to have to drain the oil from the box. You can take it to a place that can remanufacture the driveshaft for you, strip it down, replace joints, rebuild with new gaitors and clips. I know a place in worcestor that does it. Might aswel get it all done whiles its off, as if your messing about with it the other gaitor can easily get damaged.

However just powering on my laptop to find you a part number for that gaitor.
 
  Lots of Alfas
The outer (hub end) gaitor kit is 7701469021 about £10. The inner (gearbox end) gaitor kit is 7701470566 about £35. The bot come complete with clips, grease etc.
 

len_beach

ClioSport Club Member
  E92 M3,172 track car
Magic, cheers Dave. Just found out I can get a full new shaft for £78 exchange so going to go with that option.

Just need to work out removal.
 
  Valver
You don't have to drain the oil from the box, thats only for the passenger side shaft.

If its like the shafts on my valver, obv hub off, knock the roll pin out and bobs your uncle. Much easier than taking out the passenger side!
 

len_beach

ClioSport Club Member
  E92 M3,172 track car
You don't have to drain the oil from the box, thats only for the passenger side shaft.

If its like the shafts on my valver, obv hub off, knock the roll pin out and bobs your uncle. Much easier than taking out the passenger side!
Cheers Sami, where is the roll pin?

I can see the cylindrical section of the shaft half way down. There is then a plate bolted just behind this then the shaft carries on into the box.
 
  BMW M135i
According to the haynes manual if its got a roll pin fitted (mine doesn't) it'll be by the inner CV joint at the gearbox end. You'll need to rotate the shaft until you can see it.
 

len_beach

ClioSport Club Member
  E92 M3,172 track car
Magic. I need to have a good look at the new shaft when it arrives on Tuesday.
 


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