I like the concept - I think if you were discussing something like a 205 gti people would be more on board with it. I also don't necessarily think you want your base R&D to be from a cup racer.
The shell isn't prone to rust (compared with many), I would actually opt to have the cars fully stripped and media blasted, leaving much of the factory coating on the inner panels - dipping typically removes coatings from areas you would find it hard to reinstate.
Most of the design work will go into the 6 speed idea and NVH imo, sorting the inner wing area out properly in a factory like fashion. I also would not (personally) go through with itb's and would look more into a low boost option with proper dual variable cam timing.
The killer would be to register as a small production vehicle company and to have the final product (some how) re-registered and tested to the new emission standards. This would mean the little 182 could (maybe?) be compliant with the soon to be enforced ultra low emission zones which I am convinced will spread over the next 10 years to areas well outside that of London - effectively forcing people to scrap many 90's and 00's iconic cars. I am really worried about the fate of amazing cars such as the E46 M3 etc.
Areas I would improve if I was doing it:
- Lower cruising RPM - 6th gear
- More low rpm torque without loosing the 'on cam' character of the engine (could be done with cleaver boost control)
- Faster steering with a touch more feel, turn in is lacking compared with other similar cars, steering would still be acceptable if heavier
- More suspension compliance without compromising on handling etc. A little less roll (even on cup gear) would be nice.
- Better (generally) NVH, however Renault did do a good job in places.
- More characterful exhaust note without being offensively loud.
- Lighter clutch
- Substantially improved gear lever position and feel.
- Better headlights.
If it helps at all (send me a private message) I am an electro/mechanical design engineer and have some good mates in some potentially useful areas; seat designer who has also worked with Singer, carbon guy who specialises in the design of forged carbon composites and has done design and supply work for Mclarren and RR recently amongst others and a friends father who works for the company that builds the engines for Eagle (the Etype). Like you I really like the 182 because its above all else fun, I have other fun cars but jump in this for the commuting battle.
Its well worth having a look into forged/compression moulded carbon as it looks awesome and has many advantages over regular carbon (primarily cost!). Its ideal for things like spoilers, splitters, door handles and interior trim.
All the best of luck
Rob,
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