Yesterday i decided to tackle the rear brakes on the Volvo as i had a free day with no customers cars to valet, first thing was to jack the rear of the car up nice and high as i would be laying under it replacing the handbrake cables.
The next job while i was still nice and clean was to remove bits of the interior, the bottom of the back seat had to come out and the center counsel.
Nice new bits. :smiley:
20160730_120518 by
Scott Raven, on Flickr
20160730_102804 by
Scott Raven, on Flickr
I had already adjusted the handbrake a couple of times so i knew something wasn't right.
This confirmed my thoughts.
20160730_101004 by
Scott Raven, on Flickr
20160730_100952 by
Scott Raven, on Flickr
Next job was to remove both rear disc's, i don't think that they have ever been replaced.
20160730_141721 by
Scott Raven, on Flickr
20160730_141740 by
Scott Raven, on Flickr
20160730_113905 by
Scott Raven, on Flickr
Once the disc's where off the condition of the handbrake shoes was quite good, if i wasn't so fussy then i could have cleaned them up but for the sake of £25 for a genuine Volvo set then i didn't think that is worth the risk.
Old shoes.
20160730_113853 by
Scott Raven, on Flickr
And this is the reason why the handbrake was so crap, the end of the cable is sized into the plastic part and the steel outer part has collapsed.
20160730_115451 by
Scott Raven, on Flickr
20160730_115459 by
Scott Raven, on Flickr
Before i removed the old cables i tied a length of wire onto the end. Once it was out i then tied this onto the new cable which my son sat in the car and pulled the end of the wire to guide the new cable back in.
New cable going in.
20160730_120912 by
Scott Raven, on Flickr
And in.
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Scott Raven, on Flickr
New shoes fitted.
20160730_144037 by
Scott Raven, on Flickr
New disc's fitted and handbrake adjusted, we now have 2 clicks and the handbrake feels great.
Gave the caliper a clean and fitted the new pads.
20160730_170325 by
Scott Raven, on Flickr
So that's another job off of the list, the next job is to replace the rear shocks. They are not leaking but look very old and rusty, again they have never been replaced in 122k.
After i've replaced the shocks i'm going to do a auto box oil flush, this should make the gear changes alot smoother and its another job that has never been done.