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I had one in that had done the exact same thing just before Christmas funnily enough.
I’d need to see the selector forks ideally mate before I can commit, but the upper half of the casing could be of use 👍🏻
See the bit highlighted green? That’s where the mainshaft pinion bearing used to live. This is one of the most common failure point I see on them alongside selector forks and synchro rings.
I used the thermoformed set from plastics 4 performance in my track cup. They had the black border around the edge - as per oem and were also in the correct shade of green, so they looked like factory glass pretty much. Quality was 100%.
I think a lot of companies that make the windows now...
They’re a better chassis though mate. Having owned a mk2 and a mk3, I know this to be true.
Forks? Yes 100%. As for batch costs, I’m not sure. Depends on materials etc.
They’re not as horrific as you think tbf. A lot of the problems come from people changing gear with zero sympathy, and also using s**t/wrong grade of oil.
I’ve been around them now long enough to know their weaknesses better than most. I could probably re-engineer the synchro rings to work...
Hi mate,
No need to apologise for the tag 👍🏻
So as it currently stands, I haven’t seen them again for the last time, but I’ll be seeing them in the coming weeks.
From what I’ve seen over the months, the selector fork for 3rd/4th gear was showing signs of wear. Since then I’ve spoken with one...
Technically, that’s not correct as the ratios in the 200 box aren’t the same as the 197. The early 197 had the TL4 003, which was a closer ratio box. They changed the ratios in the TL4 024 box and improved the cruising rpm.
When they did the 200, they changed the ratios again slightly - which...
I recommend mt90 for track work purely because the higher viscosity oil also has a higher operating temperature.
You’d be fine with mtl I imagine, but if you’re hammering it, just change it more frequently.
Right, so the oil leak from the selector is a very common issue mate. They all do it! And to replace the seal means you have to strip the box to do it. Pain in the arse, but I replace the seals on every box I rebuild.
To tighten the feel up, you can replace bushes in the lower part of the...
It is 100% the low down torque that’s doing the damage mate. I had one in a few months back that had decided to call time on life. I asked if it went bang when it was at low down rpm and he was using the torque - yes was the answer. No teeth left on 5th gear was the end result and a box full of...