Update #24 - Door cards
Last week i ordered a few bits and pieces off eBay in preparation to make some door cards this weekend. Seeing a few of the race cars the other weekend at Oulton Park confirmed that foam board is an ideal lightweight material perfect for this application. I ordered 2 sheets from
here.
I also ordered 25 of these scrivets:
from
here. Seemed perfect for £5.95 delivered
First off, i removed any existing fastners from both doors which would get in the way of the new cards. I then thought long and hard about where to relocate the electric window switches to. Initially i wanted to re-route the loom so the double driver side switches could be housed somewhere in the centre console. After assessing the situation i thought this might be better left to another day as its not a 5 minute job
On to making a cardboard template:
Then transferred the pattern to the foam sheets. This stuff it quick and easy to cut with a new stanley blade. I then taped the new cards to the door and drilled 6.5mm holes through both the card and door. All that remained was then to push in the scrivets and fasten the door handles.
The addition of the cards really makes an improvement to the look of the interior. Pretty good value at £25! In time, i need to add some loops of material to act as door pulls and work out what to do with the electric window switches. Currently they are just hanging out the top of the door cards. I could cut a rectangle in each card to locate the switches, but in the future we may sack off the electric windows and get some polycarbonate replacements.
Next on the the things to do list is strip and re-build the o/s/f brake caliper as its a bit lazy.
In the next couple of days we should have hopefully booked a track day at Oulton Park for early November.