March- April 2016
First update of the year, had been trying to get some motivation or as I'd say in Welsh 'Mynadd' to change the Alternator. Finally got my arse in gear as I had started looking at some trackday dates for this year.
Had initially thought of taking the whole bumper off but more I looked the more unnecessary it seemed to be if I could just get the grill off instead, would save me having to jack car up to get at the bumper bolts etc etc.
Off with the grill, fuel rail guard and cracked on with getting it out. What a right pain it was, the long lower bolt just did not want to slide out and then the joy of thrying to get the tension off the belt. Had bought a tool but that was about as much use as a normal ratchet with the space and the angle.
IMG_0783 by
KeithRoberts185, on Flickr
Was begining to loose temper with it but a quick cup of tea and a post on here, thanks to
@NorthloopCup 's reply and got into the jubilee bin and got the tension taken off and after swearing some more and wrecking my hands I got to this stage late afternoon.
IMG_0786 by
KeithRoberts185, on Flickr
Alternator had deffinately seen better days, bearing shot and the nice smell of burnt windings.
IMG_0787 by
KeithRoberts185, on Flickr
Literally 30 seconds to get new one in through hole and located compared to about 10min of cursing getting old out and few min later all done. Lug was fine too, some corrosion on nut but fine otherwise.
IMG_0824 by
KeithRoberts185, on Flickr
Onto following week and now with it running again needed to sort the stuttering issue that I had had before alternator failed. Was only noticable on load between 1-2k rpm.
Pretty certain it was one of two things, 1 ignition issue or 2 injector issue. I wasn't getting any EML up and there weren't any codes saved so first thing I wanted to eliminate was an injector issue with the spray pattern.
Had a spare set and cleaned them up in an ultrasonic bath followed by bench testing them at work to make sure they sprayed as best as I could with what I had. Unfortunately this didn't solve the problem although it was slightly better.
Next up as it needed some anyway was a nice new set of plugs. Old ones all looked pretty good for age/mileage but changed anyway. Didn't make any difference.
IMG_0831 (5) by
KeithRoberts185, on Flickr
So next step was the coil pack and leads and again had a spare set from years ago that I had to go digging for, put them on and bye bye stutter :smile: From looking at the coil pack I'd have said it was most likely this as underneath out could see the casing pulling away slightly from the insulating moulding. For peace of mind and they're not much got a nice brand new coil pack and leads fitted (tbh they were on cards to be changed soon anyway)
IMG_0925 by
KeithRoberts185, on Flickr
IMG_0927 by
KeithRoberts185, on Flickr
IMG_0929 by
KeithRoberts185, on Flickr
IMG_0827 by
KeithRoberts185, on Flickr
All running great. Next on job list was a quick clean to the air fillter, unfortunately I was greeted to this ...
IMG_0905 by
KeithRoberts185, on Flickr
Was not happy, but from looking at it and inside the airbox I can only put it down to over oiling and that cars been standing a bit last year or so meaning the oils pooled at lowest point in fillter and settled there as rest of fillter was fine. So got online to merlin motorsport and couple days later had new one. For future referance its a JC60 cylindrical with an 70mm ID inside the Maxogen
IMG_0933 by
KeithRoberts185, on Flickr
Another spare to add to the collection off good old eBay, very little curbing and very light where it is. Got it for a good price too complete with center cap..
photo 1 by
KeithRoberts185, on Flickr
Got little red booked into the guys at Birchdown next month for the Belts , dephaser (which I almost forgot I had bought) waterpump, rear calipers, disc, pads and handbrake cables along with engine and gearbox oil change.
Then trackday at Ty Croes - Anglesey in June.
One of my little parts collection for Birchdown
photo 2 by
KeithRoberts185, on Flickr