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1994 172'd Mk1 Valver Track Car



  BMW M5 & E36
Re: Valver Track Car Project Thread

Aye I love the seats, glad I spent a bit more and got what I did. Not the lightest I could have got, but I'm happy to trade a bit of weight loss for them. Just need the cage to turn up, get that welded in, interior painted and then I can get them mounted.

YB Racing = crap!
 
  BMW M5 & E36
Re: Valver Track Car Project Thread

Slight update if you like, though a very poor one.

Hi,

The cage is now in stock with OMP so should be with us on Wednesday next week.

Many thanks

Brilliant, only been 6 weeks on Monday :dapprove:
 
  Rb182cup+s2 rallye
Re: Valver Track Car Project Thread

they have to order them from omp in italy then they have to make them and send them out to you, it takes time having a cage for everycar would need a f**king big place to store them so you shoudl expect a little wait.
lucking il got mine second hand unused for half the price of a new one haha.
 
  BMW M5 & E36
Re: Valver Track Car Project Thread

Got a nice long list scribbled onto the whiteboard in there earlier. Plenty to be doing!
 
  BMW M5 & E36
Re: Valver Track Car Project Thread

More parts; ARB mounts this time. Brand new in Renault bags, cheers Nathan if you read.

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Chris
 
  ValverInBits
Re: Valver Track Car Project Thread

pics of whiteboard essential :)
Loving the thread whiteley.
Remember to paint those wheels black, realise they don't suit 449, then sell em to me :)

I've got a lil update, check my Facebook. Valver engine's coming out saturday and being picked up by ben linday monday. i've got no time work on the new purchase tho :(
 
  BMW M5 & E36
Re: Valver Track Car Project Thread

Is Ben putting it in his mk2? Good work and very different if so!

The wheels are staying, Ive always liked dark wheels. Will maybe do another set silver but I dont really fancy white. £10 a refurb and it doesn't really matter anyway!

Will have a look at yours, get it sorted!
 
  ValverInBits
Re: Valver Track Car Project Thread

Agree with you on the white there mate, Silver would be ideal IMO praps a gun-metal grey. Ben was going to put it in the MK2, and I wish he still would but now he says he has MK1 plans for it. oh well.
 
  BMW M5 & E36
Re: Valver Track Car Project Thread

The spreadsheet is well out of date now Im afraid. Only basic strippage included!
 
  BMW M5 & E36
Re: Valver Track Car Project Thread

Big progress today, very pleased. Thanks first of all to Daz and JB for the help, much appreciated Team!

I'll maybe type a few bits as we go, but ive got no end of pictures uploading so I'll try and let them explain.

THE whiteboard:

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Troops arrived

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Old (actually new) bushes out of the wishbones to make way for powerflex poly's

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Tweaking subframe slightly

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Degreased and cleaned up subframe

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Took the already cut out n/s door off and set about removing the heavy impact bars. Cut it in the middle, drill out spot welds both ends, unstick sticky stuff, done. 6kg each, easy weight!

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And back on

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Exhaust off

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-JB- removing rear seat brackets. Spot welds drilled out again

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O/S door removed now and i set about stripping it down and cutting it out to match the other side i'd done previously. Me on the grinder again

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Done

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Rear seat brackets gone

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Heater matrix out

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Steering column re-welded. Not the best of jobs by whoever did it previously

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Quickly growing rubbish pile

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Opie oils goodies

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Doorless O/S

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Both door bars out now, 12kg between them!!

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New rod ends on willy rack

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Old cambelt off

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Alternator belt tensioner made

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New parts

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Impact bar-less door

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Mess

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New belt on having checked and double checked timing

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Bible

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Possibly the most expensive tensioning stick ever!? Haynes quoted something like 22lb should see 3mm of movement in the belt, so we worked that out to be almost 10kg and made something up to suit. Improvisation at its finest. £14 litre of gearbox oil and £36 of engine oil mated to a door bar, mintage!

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Rather pleased with the creation

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Williams steering rack on

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Powerflex poly bushes

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Outer sleeves tacked onto the subframe to prevent them turning

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Door back on

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Low temp fan switch on

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Grotty old thermostat out, need a new seal before the new low temp one goes in

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Wishbones done

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New rod end again

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They fit

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Powerlex inner ARB bushes put in with new clamps. What a ball ache they were! Hammerite kurust on the subframe too in preparation for some touchup paint

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Loop pipe swapped over from the valver rack

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And that was todays work :D

Chris
 
Last edited:
  clio 1.6 16v
Re: Valver Track Car Project Thread

Nice project, but be carefull, that's not the original gearbox fluid, i don't know what's the information you got mate, but i know many guys who crashed gearbox's because they thought the only thing that mathered was the viscosity level's.
I think that's the competition one from motul, but that can be incompatible with the sincronizers, make sure of that.;)
Good luck on the rest of the work.:D
 
M

mini-valver

Re: Valver Track Car Project Thread

Good update fella! Love the doors, really tempted to do mine but it's *just* returnable top standard or a state that I can make it sellable, lol.

Subframe looks good too, bushes much of a slut to get out??
 
  BMW M5 & E36
Re: Valver Track Car Project Thread

Good update fella! Love the doors, really tempted to do mine but it's *just* returnable top standard or a state that I can make it sellable, lol.

Subframe looks good too, bushes much of a slut to get out??

Yours sellable? Never! I want to get hold of some edge trimming type stuff to make it look a little neater, but I dont think they look too bad as they are. Just got to sort the door pulls as I obviously have no handles now.

Standard new bushes came out easy enough with a hammer.
 

Daniel

ClioSport Moderator
  Whichever has fuel
Re: Valver Track Car Project Thread

OK, you make sure of that next time you change yours then, I'll be fine.

Wicked thread, and you are clearly a very talented guy.

But that was a proper nobby thing to say.
 
  ValverInBits
Re: Valver Track Car Project Thread

FFS it's only a valver gearbox, it'll be fine on that oil. and even if it isnt, a valver gearbox is all of £50 or 80quid these days.
The GBox oil will be fine.

I Great progress whiteley. Also interested to know about the wishbone bushes, eveyone else seems to resort to either breaking tools or taking them to be pressed. How bad were they?
oh and
whiteley said:
Outer sleeves tacked onto the subframe to prevent them turning
You mean tacked to wishbones right? and why did you decide to do that? never seen it done before.
All tooks tip top mate :)
 
  BMW M5 & E36
Re: Valver Track Car Project Thread

FFS it's only a valver gearbox, it'll be fine on that oil. and even if it isnt, a valver gearbox is all of £50 or 80quid these days.
The GBox oil will be fine.

I Great progress whiteley. Also interested to know about the wishbone bushes, eveyone else seems to resort to either breaking tools or taking them to be pressed. How bad were they?
oh and

You mean tacked to wishbones right? and why did you decide to do that? never seen it done before.
All tooks tip top mate :)

Cheers Mark. Sorry, wishbones yep, it was late last night!

The 2 wishbones I have are actually different makes; 1 pair of outer sleeves were a fairly loose fit and the other took a bit more effort. Welding them keeps all the movement in the bolt/inner sleeve rather than that staying still and the whole bush rotating in the wishbone. I've read it in several places, cant think where off the top of my head though.

Getting the old(new) ones out was easy. Support around the bush underneath and hammer out.
 
  Rb 182
Re: Valver Track Car Project Thread

Great update mate. Makes me want to take mines further.

What colour is it going?
 
  BMW M5 & E36
Re: Valver Track Car Project Thread

Got a little more done today. Having treated any rusty parts of the subframe last night i painted it today. I originally planned on just touching up certain areas with hammerite, but that looked crap so I painted it all!

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Got hold of a thermostat seal today and replaced that and bolted the housing back on

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Lick of hammerite on the steering arms while I had it out too

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Painted the tops of the struts that I missed when doing the engine bay previously

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182 missing the attention!

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Lower cambelt that I was given doesnt fit, need to try and find another one

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Waited a while for the subframe to dry, then bolted that back on

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:)
 
  Megane R26
Re: Valver Track Car Project Thread

looking loads better now its starting to be put back together :)
 
  182 Trophy (#27/500)
Re: Valver Track Car Project Thread

this is such a bloody good read!!!
I officially love this thread!!
 


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