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What colour is the light when it flashes orange or green?
When your overrevving it is green (no problem) if its green i suspect a electronid fault
If its orange it may well be a gearbox fault
Check and let us know
You know your stuff so if you cant fix it then im doubting anyone on here will know... I would say mechanical over electric if there is no fault codes
Possible air leak in the plenum maybe?
There was only about 0.7-1mm of room between the gasket inlet to play with i didnt feel it was nessasary to actually widen the hole but just take off the edges.
Think your best off getting one of those measuring tools and comparing it to others (dont know what there called sorry)
Mine does - i checked the casting myself and found it to be okay had a couple of rough edges that i smoothed off dont think its really nessasary on the RS ones (im sure the people selling the service will disagree however)
been covered loads of times if you do a search for 182 springs you will get loads of threads - i personally think either eibach prolines or sportlines are the ones to go for