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BIGASH/FF-Racing X85 Clio Cup Racer Project



Looking back on that day at Anglesey when I came off thinking your car really should have been a lot quicker than mine makes me feel so depressed now

On the upside - next year will be awesome

Love the work you've done, I need to get my rocker covers painted up and bigger trumpets fitted and etc.. etc.. etc..
Trying to find the motivation to go out into the garage in the cold though is failing lol - fair play to you!!

With the oil pressure t-piece could you use a copper washer so that it nips tight a bit earlier - or some more ptfe tape?
Get out in the garage and get stuck in mate :) We need to sort a trackday out for next year when you get yours back together! I thought the same I need to find a washer 0.75mm thick and that will spin it 180 degrees so just where I need it
Very snazzy!

With all this painting you'll end up with and orange car with silver bits!! Not a silver car with orange bits ;)

I'm only kidding, the bits and bobs are a nice colour!

Satisfying doing the work your self?
Haha yes Chris it probably will lol!

Yeah really satisfying and really enjoying it! Working in the cold is tough but I need to man up ;)
I can see by your pictures that you've picked up the BTM technique of putting tools in back their right place after using them....:rasp:;)
Haha! I've been taught well by Fred ;)
great great work mate,
fair play to you.
Thanks Neil, Lets get yours finished after i've done mine ;)
Looks superb James! But think how much all that paints weighs
I did listen to you though with the 7:1 ratio on the effect of weight with CoG so thats why I powdercoated the subframe and rear beam to keep the extra weight low :rasp:
That's going to be very close to the subframe I think.
Yes Dan you are right :( Fred said exactly the same thing to me so I popped the engine in tonight when I got home and sure enough you are correct :(! Good spot ;)
I think you may be right, he posted a photo of a trial fit of the engine on facebook earlier saying he had done something a bit silly and now needs a new sump haha
Lol! I'm daft, spent ages measuring the inside of the sump to make sure it wasn't going to be in the way of the windage tray, oil pump etc but didn't even think about the bloody subframe :(!
 

SharkyUK

ClioSport Club Member
Haha I think I need to brighten it up a little more ;) I'll swap you this engine for all the parts you are buying for yours :rasp:
Ah - you got me! LOL!

Enjoying the write-up as usual, James. Thanks for continuing to take the time to document your progress. A bit of a bummer about the sub-frame but it's the best way to learn, right? :)
 
Yeah that sensor was never going to fit! Lol

DC77DF96-D899-444F-8A21-BD571AB74F1A-3494-0000031D0FDED90B.jpg
 
  182/RS2/ Turbo/Mk1
Unfortunately Mike the sensor boss is touching the subframe :(

I love the way you thought "oh look a big scollop out of the sump, thats handy I can fill it full of sensor in that space thats just wasted" without actually stopping to notice WHY there is a big scollop out of the sump to miss the subframe.

Sort of thing we ALL do once so no shame in it, but at least from now on you will check things like that first :) and like Dan said you (well he, lol) have noticed in plenty of time which means at least you wont be in a rush fitting the engine before an event and then notice this.
 
I'd say that's rather a big, oops James. Hope you get it sorted.
Haha :) Thanks mate!
I love the way you thought "oh look a big scollop out of the sump, thats handy I can fill it full of sensor in that space thats just wasted" without actually stopping to notice WHY there is a big scollop out of the sump to miss the subframe.

Sort of thing we ALL do once so no shame in it, but at least from now on you will check things like that first :) and like Dan said you (well he, lol) have noticed in plenty of time which means at least you wont be in a rush fitting the engine before an event and then notice this.
Exactly the sump was made for it there ;)

Yes exactly! Glad it was noticed now and not later so thanks :)

P.S Just got off the phone and the gripper problem is sorted!
Can't you just alter the subframe?:cry:
It would need massively chopping about so just not worth it :(

Its all sorted now though I got another boss made this morning so just need to weld it in and blast other sump to clean it up!
 
  182/RS2/ Turbo/Mk1
Teeth in
Teeth outGear RatioChange ratioOverall GearingMPH @ 7500MPH @ 8000
11340.3240.07035.838.1
22410.5371.6590.11659.363.2
28370.7571.4100.16483.689.2
34350.9711.2840.210107.3114.5
37(mod)
331.1211.1540.243123.9132.2
39(std)
311.2581.2950.273139.0148.3
CrownPinionDiff ratio
60134.615



There are the figures for you mate, based on standard and modified 5th gear
 
  182/RS2/ Turbo/Mk1
Sorry, forgot about 7850rpm, was still based on my own engine with 7500rpm normal change point and 8000 limiter.


Teeth inTeeth outGear RatioChange ratioOverall GearingMPH @ 7500MPH @ 8000MPH @ 7850
11340.3240.07035.838.137.4
22410.5371.6590.11659.363.262.1
28370.7571.4100.16483.689.287.6
34350.9711.2840.210107.3114.5112.4
37331.1211.1540.243123.9132.2129.7
39311.2581.2950.273139.0148.3145.6
CrownPinionDiff ratio
60134.615
 
  182/RS2/ Turbo/Mk1
You will lose 12% torque when you change into fifth on the standard gearing versus the closer.
But I guess you will only ever be doing that for very short periods of time anyway and unlikely to be at a point someone is going to overtake you, so given that its probably best to stay standard gearing and then at least you wont be pinging the limiter at spa if you race there.
 
It's still going to be above 6000rpm when I change into the std 5th isn't it? Should have plenty of go up at that rpm

I'm thinking std 5th and keep the flexibility of big top speed
 
  182/RS2/ Turbo/Mk1
The torque drop I was referring to was at the wheels, not due to rev range.

If you have the same torque at 6800rpm and 6000rpm when you change up, it will still be 12% less torque at the wheels due to the gearing difference.
 
  182/RS2/ Turbo/Mk1
Basically mate, the torque at the wheels is a product of the gearing.

So two cars, with the different boxes.
Put them both into fifth when you run out of rpm in 4th, and the one with the standard gearing will have 12% less torque at the wheels after you change gear.

So both engines will have the same torque at the engine, so standard gearing is 6000rpm=160lbft and new gearing is 6800rpm=160lbft (for example)
But because one is turning a taller gearing, it will accelerate more slowly.

Think of changing up a gear on your pushbike, the taller the gear the less you accelerate when you stand up on the pedal, even though you always weigh the same.
 
  182/RS2/ Turbo/Mk1
Right, im probably making this too complicated.

Torque after the diff = torque at the engine / total gearing.

So for 1st gear you have:
160lbft / 0.070 = 2285lbft of torque

So if you were to connect a lever directly to your driveshaft, thats how much force you would have to apply to it with a torque wrench in order to stop your engine turning it.

In 5th gear you would need
Standard setup (0.273) = 598lbft on the same torque wrench to hold your own engine back
Modified setup (0.243) = 658lbft on the same torque wrench to hold your own engine back


(so actually my 12% figure off the top of my head was slightly wrong, its actually only a little over 10%)


So in fifth gear, with the new gearing, it will be equivalent to if your engine made 10% more power/torque than it does (but only till you ping the limiter of course, then its the same as you having no power to accelerate with at all of course!).

Bit like if you are in 5th and im in 4th and we are both doing 100mph then even if we both have the same engine I will outdrag you due to the mechnical advantage of my being in a lower gear.
 
Ahhh okay thanks for the explanation mate I understand now :)! So ideally I want the different 5th then but i'm not sure if 130mph will be enough. Am I right in saying my car will get to 130 quicker than a std F.D and std 5th would?
 
  182/RS2/ Turbo/Mk1
Yes your car with the new std fifth and new FD will have approx 15% more torque in 5th than the std 5th/std FD setup would.

But 10% less than it would on the new FD and new 5TH


So if you were at a track where you know you wont go over 130mph, you would be better off on the new 5th and FD, but if you are at a track where you are going to do over 130, you would be better off on the std 5th with just the new FD


Just the FD alone will be a very good improvement in fifth gear acceleration.



Easiest way of putting it is that new FD and new 5th will be almost exactly (.243 vs .239) as the old 4th gear was, both in terms of how it accelerates and in terms of its top speed.

Where is you go new FD but old fifth, it will be like being in gear 4.5 on your old box?
 
Right I see :)

Let's say my car with engine X and the standard JC5-130 gearbox accelerates from 0-130 in 25 seconds

Would my car with engine X and the 37/33 fifth gear with 13/60 final drive accelerate from 0-130 in more, less or the same time as the above?

Still just trying to get my head around the actual impact to acceleration I do understand all the rest I think :)

Thanks for the explanations mate
 
  182/RS2/ Turbo/Mk1
Right I see :)

Let's say my car with engine X and the standard JC5-130 gearbox accelerates from 0-130 in 25 seconds

Would my car with engine X and the 37/33 fifth gear with 13/60 final drive accelerate from 0-130 in more, less or the same time as the above?

Still just trying to get my head around the actual impact to acceleration I do understand all the rest I think :)

Thanks for the explanations mate

Thats harder to answer than it sounds.

We need only consider from 0-120mph as effectively from 113-130mph it would be exactly the same, just would be in fifth now instead of 4th.

On the way upto 113mph, you will now have an extra gear change, which makes it sound like it will slow you down, but in reality you will have more mechanical advantage for large sections of that, from 0-37 for example, it will be a straight advantage on the new lower gearing.
Then from 37 to 42, it will be slower, as you will have to change into 2nd which takes some time, and then you will be in 2nd not first so accelerating more slowly.
But then from 42 to 62 you will accelerate harder on the new setup. And so on...

Its actually something you will need some fairly decent software to work out, based on adding in your gear ratios and drawing your power curve etc, but based on a lot of personal experience, I would say its going to be faster, impossible to really quantify exactly how much by, but probably over a second.
 
I see mate that makes sense! I will suck it and see, the reason I wanted to know is that if i'm hitting 130 this season and then it accelerates to 130 quicker next season then i'm going to need more than 130. Mmmm will have to get my thinking cap on and have another look at the data :) Thanks again for all the explaining
 

sbridgey

ClioSport Club Member
  disco 4, 182, Meglio
I am not sure if it is relevant but i think red bull either this year or last year geared their cars to reach top speed earlier on a straight than the cars around them.

The cars were able to accelerate up to the top speed much quicker than the chasing pack that by the end of the straight the chasing cars who were hitting a higher top speed only just caught them because it took them so much longer to get up to speed.

I might be talking complete b****cks though.
 
I am not sure if it is relevant but i think red bull either this year or last year geared their cars to reach top speed earlier on a straight than the cars around them.

The cars were able to accelerate up to the top speed much quicker than the chasing pack that by the end of the straight the chasing cars who were hitting a higher top speed only just caught them because it took them so much longer to get up to speed.

I might be talking complete b****cks though.
Yes its amazing what they can do, the main thing for me is just to make sure with the 130 top speed i'm not going to be bouncing off the limiter at any circuits if I am then I need to keep the std 5th gear and the limit will be 145mph it'll also save £65ish so not looking like a bad option :)
 
  182/RS2/ Turbo/Mk1
I see mate that makes sense! I will suck it and see, the reason I wanted to know is that if i'm hitting 130 this season and then it accelerates to 130 quicker next season then i'm going to need more than 130. Mmmm will have to get my thinking cap on and have another look at the data :) Thanks again for all the explaining

You should have slightly more power next year if the cams are timed better too.
So I would assume you will be getting to slightly more than that.

That said a couple of seconds on the limiter (as per the red bull example) does no real harm, not like anyone is likely to sneak past at that speed, too easy for you to block them really.
 
  Cup In bits
IMO getting to the top speed quicker is more beneficial as a whole on most UK circuits over limiting on a few straights 'potentially'

In reality in most club racing the over taking is done on corner exit and on the first 85% of a straight, it's not really the done thing to stick one down the inside last minute unless someone runs out of talent.

Are cammed and throttled clios getting to 135 down the back straight at Silverstone for example anyway?
 
  Audi A6 & 172 Cup
I hedged my bets on this when I picked the FD for the gripper box, as it stands, or at least on paper, my car should do about 125 @ 7500 in 5th

1st 49
2nd 68
3rd 86
4th 105

If and when I ever build a proper engine for it that'll safely go to 8k (ish) it should have the legs to cope with most circuits I'm likely to have a go at.
 
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