Re: Valver Track Car Project Thread
Big progress today, very pleased. Thanks first of all to Daz and JB for the help, much appreciated Team!
 
I'll maybe type a few bits as we go, but ive got no end of pictures uploading so I'll try and let them explain.
 
THE whiteboard:
 
	
	
	
		
		
		
		
	
	
 
Troops arrived
 
 
Old (actually new) bushes out of the wishbones to make way for powerflex poly's
 
 
Tweaking subframe slightly
 
 
 
Degreased and cleaned up subframe
 
	
	
	
		
		
		
		
	
	
 
 
Took the already cut out n/s door off and set about removing the heavy impact bars. Cut it in the middle, drill out spot welds both ends, unstick sticky stuff, done. 6kg each, easy weight!
 
 
 
 
 
And back on
 
 
Exhaust off
 
 
-JB- removing rear seat brackets. Spot welds drilled out again
 
 
O/S door removed now and i set about stripping it down and cutting it out to match the other side i'd done previously. Me on the grinder again
 
 
 
Done
 
 
Rear seat brackets gone
 
 
Heater matrix out
 
 
Steering column re-welded. Not the best of jobs by whoever did it previously
 
 
Quickly growing rubbish pile
 
 
Opie oils goodies
 
 
Doorless O/S
 
 
 
 
 
 
Both door bars out now, 12kg between them!!
 
 
New rod ends on willy rack
 
 
Old cambelt off
 
 
Alternator belt tensioner made
 
 
New parts
 
 
 
Impact bar-less door
 
 
Mess
 
 
New belt on having checked and double checked timing
 
 
Bible
 
 
Possibly the most expensive tensioning stick ever!? Haynes quoted something like 22lb should see 3mm of movement in the belt, so we worked that out to be almost 10kg and made something up to suit. Improvisation at its finest. £14 litre of gearbox oil and £36 of engine oil mated to a door bar, mintage!
 
 
 
Rather pleased with the creation
 
 
 
Williams steering rack on
 
 
Powerflex poly bushes
 
 
Outer sleeves tacked onto the subframe to prevent them turning
 
 
Door back on
 
 
Low temp fan switch on
 
 
Grotty old thermostat out, need a new seal before the new low temp one goes in
 
 
Wishbones done
 
 
New rod end again
 
 
They fit
 
 
 
Powerlex inner ARB bushes put in with new clamps. What a ball ache they were! Hammerite kurust on the subframe too in preparation for some touchup paint
 
 
 
Loop pipe swapped over from the valver rack
 
 
And that was todays work 
 
 
Chris