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Clio 172 - slow progress project



Radugns

ClioSport Club Member
  Clio 172 ph2
Once I'm back on the laptop I will have a look at what pics I have to help you.
What I've seen on your pics, is that on rear is without spacer, and on front aprox 1/3 thread on upper side and 2/3 on lower side (upper and lower with the nut)
 

Radugns

ClioSport Club Member
  Clio 172 ph2
nl7WmxL.jpg


With the rear seats removed, it sits a little bit higher, but it handles better than the standard setup. Cup interior will the next mod and then the engine work.

Radu
 

Radugns

ClioSport Club Member
  Clio 172 ph2
Little by little
TlNYYXa.jpg

172 cup wishbones with black bushes.
I will receive a 197 inlet for my engine...so lot of work to come.
 

Radugns

ClioSport Club Member
  Clio 172 ph2
Yes, are from grand espace, or any other Renault that uses 2 pot calipers. Bolt on without any mods. And the discs are from scenic, also bolt on without any mods.
oh yes, oh yes!!

So, to repeat, the calipers are off grand espace v6 and 300mm scenic discs? Bolt on?
 

Radugns

ClioSport Club Member
  Clio 172 ph2
I have just install them and need some brake in for about 100miles and I will post later.
 

Radugns

ClioSport Club Member
  Clio 172 ph2
First parts for my engine rebuild
-197 inlet, will be fitted with a lot of head work and custom gaskets
-64mm throttle body to match the inlet hole. It is not Renault tb.

xC4hKX2.jpg

M4VvL9i.jpg

3mjs03r.jpg

3uhHTxb.jpg


Radu
 

Radugns

ClioSport Club Member
  Clio 172 ph2
Hi,
The pedal is different, a bit longer travel, but the brake is better.
If it worth? Well I got the calipers for nothing, just bought new o-rings, disc and pads. And bacause the pads and discs need to be replaced anyway it worth. But if they do not need to be replace, it does not worth.
Keep in mind that bigger disc and pads will wear less.
 

Radugns

ClioSport Club Member
  Clio 172 ph2
Without tracking the car I can't say anything. I like the setup, but more for look than performance.
 

Radugns

ClioSport Club Member
  Clio 172 ph2
Weld the cam cover due to shipping damaged and paint.
ITYcFYC.jpg

Dissasemble the head and make a template for 197 inlet.
dLuT7nB.jpg

JucfRZC.jpg

With this template I can mark the port for the 197 inlet. It will need some weld also to be done properly.
lE8CO9L.jpg


I will tap new holes and hopefully the 197 inlet will fit on the 1*2 head making it a 192 head :smile:😂
 

Radugns

ClioSport Club Member
  Clio 172 ph2
Weld and matched 182 head to fit 197 inlet. The head was filled using Al welding rod and then ported. The ports will be finished using sand paper later.
KAKQmeQ.jpg

dPk8E7B.jpg
 

Radugns

ClioSport Club Member
  Clio 172 ph2
gCBYr7h.jpg
Repaint in the cam cover and a small test fit.
zEGvMGU.jpg

A clear coat and good to go
tObReK1.jpg


The welding:)
G3sCyow.jpg


And the milling for screw head
O1Z6r7n.jpg


And test fit the inlet
5iF62ss.jpg


hnvmTxJ.jpg


Thanks,
Radu
 

Radugns

ClioSport Club Member
  Clio 172 ph2
Wfa3Xxh.jpg

New oem valves and piston rings. The engine top rebuild is done. New valves, new guides, new seals, recut seats and lapped valves.
oJrtOGj.jpg

NRtdWuw.jpg

DyomLJg.jpg
and done
 

Radugns

ClioSport Club Member
  Clio 172 ph2
You can't mix them, because the caliper has a fix position, so using 280mm will not help you. There were some here using 20mm spacers on et43 wheels and could fit this calipers on 15". The problem is that I sold the 15 alloys to can check this.
 

Radugns

ClioSport Club Member
  Clio 172 ph2
A2np4Lh.jpg

Make this gasket for a good fit of the plenum.

EF85rvp.jpg

Rebuild a pair of Brembos
QoNzT7W.jpg

Reuse the oem brake pistons, just a small touch.

cZDccKA.jpg

Clean waterpump pulley
Ald4z9H.jpg


Clean, rust convert and paint the engine block.
ZgzziBs.jpg

jBaSFD5.jpg

Soon I will make adapters to can fit Brembos, hope they will came up nice as they will be home made:)
 

Radugns

ClioSport Club Member
  Clio 172 ph2
Block looks really good mate. Bet you can't wait to get it back together.
I will resurface the bloc by 0.05mm to have a better contact with the head and new gasket. Full ARP inside, main, rod and head and reassemble everything this month.

Thanks for all parts, mate
 

Radugns

ClioSport Club Member
  Clio 172 ph2
FLC0JWV.jpg

0.04mm skim from the engine surface. So overall was under 0.2mm skimming, so compression will be slightly under 11.2:1. Maybe I will get the 0.7mm thickness Elring gasket, but not so sure if they make that gasket of really 0.7mm and not of 0.65mm like OE specs.
 

Radugns

ClioSport Club Member
  Clio 172 ph2
The engine block was cleaned, lot of brake cleaner, then lot of oil and patient. Clean each hole and then add new oil into oil pump hole and blown with air to fully lube everything.
I have to wait 2 weeks until ARP will arrive from US.
 

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Radugns

ClioSport Club Member
  Clio 172 ph2
I forgot to post.
The big end bearings were original ones with the short part number (the last 6 digits from the 10 digit part number) and they still look like new.
The main bearings also were the oem ones, but one of then have a broken piece. It was still on the bearing, and when I remove the bearing it falls off.
I was lucky, no damage on crankshaft
 

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Radugns

ClioSport Club Member
  Clio 172 ph2
And a trip to Transfagarasan :)
 

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Radugns

ClioSport Club Member
  Clio 172 ph2
After I clean the old pistons I realize they were gone, the coating on them is damaged. So...new 4 oem pistons on next order. I have now all the parts needed to put my engine together. Here is a list with everything.
Bottom end:
-resurfaced engine block and deglazed
-new OE big end bearings
-new OE main bearings
-new OE crank pulley
-new OE Crank Sprocket with key
-new OE oil pump and chain
-new OE pistons
-new OE piston rings
-ARP big end bolts
-ARP main bolts
-new OE water pump

Top end:
-resurfaced head and ported
-OE head gasket
-new OE intake and exhaust valves
-new OE guides
-197 camshaft
-new OE dephaser
-ARP head bolts
-new OE stem seals

Of course OE cambelt with metal idler, OE aux kit with tensioner and a good locking tool for the 197 cams.
I measure the crankshaft and seems to be fine, I will also plastigauge everything and use assembly lube when everything is fine.

It is my first engine and collect parts from later last year :))
 


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