I've been meaning to put this up for a few weeks now but just not had time. As many of you have read previously the passenger side front damper was knocking again, after only 4k/6 Months. So they were both sent back to BG Motorsport. Upon stripping and Inspection the gas seal had crack, causing the chamber to de-pressurise. BG Motorsport offered to replace the seals on BOTH dampers FOC and carry out dyno test on both of them to make sure they were correctly balanced to match each other. While they were off the car I made good use of the opportunity and decided to give them a proper clear, OCD starts here.
There's a heap of pictures here detailing what I did. My cameras been playing up, so I've just taking them on my iPhone.
First up the suspension hats cleaned with G101 1:4
Much better:
Rinsed with warm soapy water and left to dry:
As part of my protection phase, I'd opted for Bilt Hamber Hyrdate 80. This stuff is properly fantastic and really does break down rust and give a protective layer on any item. Only the thinest amount is needed to coat the surface, this is all I used for the EVERYTHING.
Coat one:
Left to dry for 15minutes:
Coat 2:
Left to dry for 24hours:
Cleaning was simply not enough, I wanted to try and protect them further and get them to match the lower sections, So Hammerite Smooth Silver to the rescue.
Coat 1:
Coat 2:
Left to dry for 24Hours:
These were they coated in 3 Layers of FK1000p
Next up is the rubbers that protect the piston road, this were looking a bit dirty so used G101 to clean them up then washed them with warm soapy water.
Before:
Done:
Other little bits cleaned with G101 (not the bearing):
Next up were the standard Eibach Trophy springs, These were cleaned with G101, De-rusted with a wire brush and then wiped down.
Bilt Hamber was used again to treat the rusty areas;
Left to dry for 24Hours, then a coat of Hammerite Smooth Yellow was applied to the rust effected areas.
Left for 24Hours and here were the results:
Dampers had arrived back with me looking worse for wear;
New gas seals:
My original SACHS stickers were looking worse for wear and due to the plans I had with protecting the dampers, they had to come off.
I managed to save one:
Piston rods and external chambers wrapped up to protect from the next stages;
Dampers were then cleaned with G101 and de-rusted with a wire brush. They were then coated twice in Bilt Hamber.
Left to dry for 24hours:
I then set up my spray booth to get these looking fresh again:
Both dampers were spray with Hammerite Smooth Silver, I didn't want to use a brush to paint these as I didn't want brush strokes.
All done and unwrapped:
I then used FK1000p to seal them, 2 coats applied.
Time to get them built up again:
Arches were cleaned with G101, the protected with FK1000p and Dodo Juice Red Mist Tropical to aid beading (No good pictures of this stage)
All fitted:
All back together and a short drive to make sure everything is OK.
I also picked up a lambda sensor and lambda cover in anodised red, as mine has been playing up due to having a de-cat. So I also got that fitted today as well.