Re: sonny172cup "track racer project"
Thanks guys...
April 21 2012
Got round to fitting the Cup Racer doors this weekend they I picked up second hand, they was more of less a straightforward fit. I fitted the key locks and kept the central locking for security reasons, I just had to cut a hole for the key drum.
I also had to remove a metal block on the A frame as this was fouling the door when it was closed it was simply a screwed on so not a big deal removing, I then replaced the bolt.
I will add some straps so the door won’t be blown open and put stress on the hinges.
Random shot with no door.
Door fitted
Handle
Central locking and key drum, due to the OEM door being thinner, the kevlar has to be sanded as well as the key drum locking device.
Key drum finally fitted after much filing and sanding.
Cup racers handle supper and spacer, door card waiting to go on.
Metal block that was removed, this fouled the door and prevented it from shutting, the bolt was then put back in just in case it was providing support to the A pilla
Messy wires
Wires tidied up, just central locking wires.
Weights statistics
23kg: Old door with poly window and gutted wing mirror
9kg Cup racer door, with wing mirror, poly glass and handle support bar.
So a weight saving of 28kg, not bad at all.
18.7kg oem tailgate, glass with cup spoiler
10kg GRP Tailgate, poly window and sport spoiler
36.7kg saved already.
p.s the Cup spoiler weights 3.5kg and not 6kg as mentioned elsewhere on here.