Interests me a lot this a very good read indeed, its nice to see you can reach a good level of power on a stock bottom end, this is key IMO as it saves a good deal of cost.
Not just build cost either, ongoing cost too, so cheap to get another standard bottom end if you dont mind the downtime of swapping it over etc if you do have a problem.
Couple of questions (im seriously considering having a crack at doing this myself), the dephaser solenoid from a 172 functions that same in a 197 cylinder head, or are there modifications for that?
Yes the 172 solenoid fits straight upto the 197 head. Only mods to the head were drilling and tapping a couple of bolt holes IIRC, I wasnt involved in that bit though, but can check with Mike.
You dont actually NEED the 197 head though, not sure if you have read the article or not, but you could achieve EXACTLY the same results by just machining the 172 head and then you wouldnt struggle with clearance for the 197 inlet etc.
Also if you turbo'd a 172 youd expect to reach say 230bhp at 8-9psi and leave it at that. You've naturally gone for slightly higher power now the engine has been decompressed slightly
Its been decompressed a lot not just slightly, its under 9:1 now
but what would you calls its limits for that setup? 12, 13, 14psi?
As far as im aware the rods are the same as the megane ones, and the pistons are of the same construction, so it shouldnt be a problem to see the same sort of power outputs that people get from meganes.
We were very cautious mapping this one though, its making a good 5% less power than it could at the boost its running just to keep peak cylinder pressures down, its very much a footballers map on there TBH
Im pretty confident if Jack wanted to do so, we could see 300bhp from it as it stands with just a boost increase and some more aggressive mapping, but TBH there seems little point as it goes really well already and its only going to strain everything more, would certainly need a diff first!
It seems a great way to maximise output through a turbocharged solution without touching the bottom end.
Turbos are a very easy way to make power. I strongly considered it for our 172, but TBH not wanting to kill the box on a daily driver stopped us, although Jack's seems to be coping well so far so perhaps its RPM that they dont like not torque anyway. I managed to kill them on my mk1 and that has f-all torque, only in the 130s IIRC