Chip if someone wanted to build one of these using forged pistons and steel rods would you still need to use the 197 head or would they just use low comp pistons?
This whole project has got my mind in a spin, I really think its fantastic. Once the ford goggles are off these seems to be far better value for money
and as already stated a fantastic chassis to start with
The 197 head is a good way of getting low compression on a standard bottom end and also a better flowing inlet manifold and better flowing inlet ports.
Its not required though, especially at this power level, a set of low comp pistons would achieve the same results, but they are looking to offer an affordable package to people and the moment you need to take the engine out and rebore it and fit new pistsons etc, it adds a couple of grand to the price if people are paying labour as well.
They noticed that the rods in the megane turbo are no better than the 172 ones, and the pistons are no better construction on them either, so they figured if they could decompress the engine properly (ie not thick head gaskets that ruin squish) it would mean that a 100K mile 172 engine is effectively just as capable of taking 260bhp as a 100K mile megane turbo one is.
If you were searching for 300bhp+ though, then forged internals are pretty much a requirement, the standard parts arent suitable at big power levels, but then the car doesnt really need that, this thing really is very quick as it is, chasing more power will make it quicker down a motorway but is unlikely to make it much quicker round a track if running road legal tyres etc, it does get to a point where more power doesnt really decrease lap times significantly any more one you get to a certain point, it becomes a case of massively diminishing returns once you start getting near to 300bhp.
Jack and Mike both have a background in ford turbos like yourself (you probably remember Mikes 300bhp connect van?), so its a case of applying that knowledge and experience to the clio instead as they are RS ford specialists as well as RS renault specialists, so its a pretty useful crossover on a turbo clio project.
As tutuur mentions, the gearbox is the weak link in the clio platform, he is developing a vw/audi box conversion which is one good option.
Clio turbos seem to have a bad rep on this forum from what I have seen, but I think its just because most of the ones people have tried to do before havent been decompressed enough for the boost they are running or havent been mapped properly, or a bit of both.
I think with a few good examples of it done well and a better box (+lsd preferably) on offer, it could be something that really catches on, as a clio 172 is just as capable of handling 260bhp through the chassis as a focus RS is etc.