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I would swap my Z20LET for a Clio 17/182 anyday of the week, The astra is so boring! (although definately built better!)
Talking in a straight line
Standard vs standard nothing in it
Remapped Astra = bye bye Clio!
I think for best performance retaining standard plenum/mani something similar to this is your best bet with standard paper filter IMO or if youre that way inclined a cotton/foam filter.
http://www.cliosport.net/forum/showthread.php?t=447554
Doesn't look too pretty though if you want a nice...
Is that just a guess or was that recorded temps from a gauge, sounds like a guess to me. The top quality silkolene will resist death until about 150c IIRC
The astra I have atm has a rubber o-ring rather than a copper crush washer which unless its ripped or torn it doesnt need replacing I can kinda see why you should replace a crush washer but ive never needed too :)